Method for the preparation of instant stir-fried potato strings

• US 10,638,781 B2
• Filed: 01/15/2015
• Issued: 05/05/2020
• Est. Priority Date: 01/17/2014
• Status: Active Grant

• Current Assignee: HZPC Holland BV (Vereniging Hettema-Zpc)
• Original Assignee: HZPC Holland BV (Vereniging Hettema-Zpc)
• Inventors: Van Doorn, Johannes Elisabert
• Primary Examiner(s): Lachica, Ericson M
• Application Number:
  US15/111,898
• Publication Number:
  US 20160331008A1
• Time in Patent Office: 1,937 Days
• CPC Class Codes: A23L 19/14 Original non-roasted or non-fried potato pieces
• CPC Class Codes: A23L 19/18 Roasted or fried products, e.g. snacks or chips
• CPC Class Codes: A23V 2002/00 Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

Described is a method for the preparation of instant stir-fried potato strings having a refrigerated shelf life before stir-frying, comprising the steps of providing potatoes, cutting the potatoes in strings having a cross-sectional area of 25 mm² or less, heating the potato strings, blast chilling the heated potato strings and packaging and storing the potato strings at a refrigerated temperature, the method being free of contacting the potato strings with oil.

Claims

1. A method for the preparation of pre-packaged instant stir-friable potato strings having a specific gravity of 1.040-1.075 g/ml and a refrigerated shelf life before stir-frying, the method comprising the steps of:

a. providing potatoes with a specific gravity of 1.040-1.075 g/ml,

b. cutting the potatoes of step a) into strings having a cross-sectional area of 20 mm² or less,

c. heating the potato strings of step b) to a temperature of 95-140°

C. for 30-360 s,

d. blast chilling the heated potato strings of step c) to 10°

C. or less, in 10 minutes or less,

e. packaging the potato strings after step b), c) or d) or during step d),

the method being free of contacting the potato strings with oil, wherein the specific gravity of the potato strings remains within 1.040-1.075 g/ml with no significant change during steps b-d of cutting, heating and blast chilling.

2. The method according to claim 1, further comprising, after step d), a step f) of storing the potato strings at a temperature at or below 10°

C.

3. The method according to claim 1, wherein the potato strings in step c) are heated to a temperature between 95°

C. and 120°

C.

4. The method according to claim 1, wherein in step c) the heating time is 30-180 s.

5. The method according to claim 1, wherein in step d) the heated potato strings are blast chilled to 7°

C. or less.

6. The method according to claim 1, wherein in step d) the heated potato strings are blast chilled to a temperature between −

10°

C. and −

25°

C.

7. The method according to claim 1, wherein in step e) the potato strings are packaged and sealed in plastic containers.

8. The method according to claim 1, wherein the potatoes of step a) originate from a variety, chosen from the group, consisting of Amandine (EU2504), Annabelle (EU6935), Franceline (EU175), Marilyn (EU17273), and varieties derived therefrom.

9. A method for the preparation of pre-packaged instant stir-friable potato strings, the method comprising the steps of:

a. providing potatoes with a specific gravity of 1.040-1.075 g/ml,

b. cutting the potatoes of step a) into strings having a cross-sectional area of 25 mm² or less,

c. heating the potato strings of step b) to a temperature of 95-140°

C. for 30-360 s,

d. blast chilling the heated potato strings of step c) to below the freezing point of water,

e. drying the blast chilled potato strings of step d) to a dry matter content of at least 90 w/w %,

f. packaging the potato strings after step b), c) or d) or during step d) or e),

the method being free of contacting the potato strings with oil, wherein the specific gravity of the potato strings remains within 1.040-1.075 g/ml with no significant change during steps b-d of cutting, heating and blast chilling.

10. The potato strings obtained by the method according to claim 9.

11. A method for the preparation of pre-packaged instant stir-friable potato strings having a dry matter content of 16-19 w/w % and a refrigerated shelf life before stir-frying, the method comprising the steps of:

a. providing potatoes with a dry matter content of 16-19 w/w %,

b. cutting the potatoes of step a) into strings having a cross-sectional area of 20 mm² or less,

c. heating the potato strings of step b) to a temperature of 95-140°

C. for 30-360 s,

d. blast chilling the heated potato strings of step c) to 10°

C. or less, in 10 minutes or less,

e. packaging the potato strings after step b), c) or d) or during step d),

the method being free of contacting the potato strings with oil, wherein the dry matter content of the potato strings remains within 16-19 w/w % with no significant change during steps b-d of cutting, heating and blast chilling.

12. The method according to claim 11, further comprising, after step d), a step f) of storing the potato strings at a temperature at or below 10°

C.

13. The method according to claim 11, wherein the potato strings in step c) are heated to a temperature between 95°

C. and 120°

C.

14. The method according to claim 11, wherein in step c) the heating time is 30-180 s.

15. The method according to claim 11, wherein in step d) the heated potato strings are blast chilled to 7°

C. or less.

16. The method according to claim 11, wherein in step d) the heated potato strings are blast chilled to a temperature between −

10°

C. and −

25°

C.

17. The method according to claim 11, wherein in step e) the potato strings are packaged and sealed in plastic containers.

18. The method according to claim 11, wherein the potatoes of step a) originate from a variety, chosen from the group, consisting of Amandine (EU2504), Annabelle (EU6935), Franceline (EU175), Marilyn (EU17273), and varieties derived therefrom.