Flexible sole for article of footwear

• US 10,638,812 B2
• Filed: 05/24/2017
• Issued: 05/05/2020
• Est. Priority Date: 05/24/2017
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Xanthos, George
• Primary Examiner(s): Collier, Jameson D
• Application Number:
  US15/603,972
• Publication Number:
  US 20180338567A1
• Time in Patent Office: 1,077 Days
• Field of Search: 36 25 R, 36 28, 36 88, 36102
• CPC Class Codes: A43B 1/0009 made at least partially of alveolar or honeycomb material
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/125 characterised by the midsole or middle layer
• CPC Class Codes: A43B 13/127 the midsole being multilayer
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/188 Differential cushioning regions
• CPC Class Codes: A43B 13/226 the profile being made in the foot facing surface

Abstract

A sole structure for an article of footwear includes a midsole coupled to an outsole. The midsole includes a plurality of sipes on a first side and a plurality of sipes on a second side opposite the first side. The sipes partition portions of the midsole body into impact attenuation cells on the first and second sides of the midsole. The second side of the midsole further includes a plurality of grooves and a plurality of protruding members separated by the grooves. The protruding members extend from a midsole body towards the outsole when the midsole is coupled to the outsole, spacing the midsole body apart from the outsole. When coupled together, the midsole and the outsole form voids at the grooves. The grooves, protruding members, and sipes provide increased flexibility to the midsole even when the midsole is coupled to the outsole.

Claims

1. A midsole for an article of footwear, the midsole comprising:

a midsole body having a first side and a second side, which face away from one another, and a medial side and a lateral side;

a plurality of sipes incised into the first side and extending at least partially through the midsole body; and

a plurality of grooves constructed into an outermost surface of the second side, such that a portion of the outermost surface is omitted at all positions that coincide with the plurality of grooves,

wherein a cross-sectional reference plane extends from the medial side to the lateral side and perpendicular with the first side and the second side, and

wherein, in the cross-sectional reference plane, each sipe of the plurality of sipes comprises a sipe width and each groove of the plurality of grooves comprises, the groove width being that is greater than the sipe width when the midsole is in a relaxed state, and wherein the portion of the outermost surface that is omitted comprises a percentage of the outermost surface in a range of 20 percent to 50 percent.

2. The midsole of claim 1, wherein the plurality of sipes intersect with one another to partition a plurality of impact-attenuation cells on the first side.

3. The midsole of claim 2, wherein each impact-attenuation cell includes a prismatic polyhedral body having a hexagonal-shaped base, which comprises an outermost surface of the first side.

4. The midsole of claim 3, wherein each impact-attenuation cell is attached to a substratum portion of the midsole body that is positioned on an opposite end of the prismatic polyhedral body relative to the hexagonal-shaped base.

5. The midsole of claim 1, wherein the groove width of each groove is in a range of eight millimeters to fifteen millimeters.

6. A midsole for an article of footwear, the midsole comprising:

a midsole body having a first side and a second side, which face away from one another, and a medial side and a lateral side;

a plurality of sipes incised into the first side and extending at least partially through the midsole body;

a plurality of protruding members extending outward from the second side of the midsole body, the plurality of protruding members being spaced apart by a plurality of grooves constructed into an outermost surface of the second side,

wherein a cross-sectional reference plane extends from the medial side to the lateral side and perpendicular with the first side and the second side, and

wherein, in the cross-sectional reference plane, a ratio of all sipes on the first side to grooves on the second side is at least two to one.

7. The midsole body of claim 6, wherein the midsole includes a midsole width extending from the medial side to the lateral side at a position coincident with the cross-sectional reference plane, wherein a groove included among the plurality of grooves includes a groove width spanning the distance between directly adjacent protruding members at the position, and wherein a ratio of the groove width to the midsole width is in a range of 1:

5 to 1;

12.

8. The midsole of claim 6, wherein the midsole body further includes a substratum portion between a base of the plurality of sipes incised into the first side and a base of the grooves constructed into the second side.

9. The midsole of claim 8, wherein one or more protruding members of the plurality of protruding members comprise a protruding height spanning from the outermost surface of the second side to an outermost surface of the substratum portion.

10. The midsole of claim 8, wherein the plurality of sipes on the first side intersect with one another to partition a first plurality of impact-attenuation cells on the first side.

11. The midsole of claim 10, wherein each impact-attenuation cell within the first plurality of impact-attenuation cells includes a prismatic polyhedral body having a hexagonal-shaped base, which comprises an outermost surface of the first side.

12. The midsole of claim 11, wherein each impact-attenuation cell within the first plurality of impact-attenuation cells is attached to the substratum portion, the substratum portion being positioned on an opposite end of the prismatic polyhedral body relative to the hexagonal-shaped base.

13. The midsole of claim 11, wherein each corner of the hexagonal-shaped base is formed at an intersection of three sipes within the plurality of sipes on the first side.

14. The midsole of claim 10, further comprising a second plurality of sipes, the second plurality of sipes being incised into the second side and extending at least partially through the midsole body, the second plurality of sipes intersecting with one another to partition a second plurality of impact-attenuation cells on the second side.

15. The midsole of claim 14, wherein a first portion of the first plurality of impact-attenuation cells on the first side each have a central region that is vertically aligned with an intersection of the sipes within the second plurality of sipes on the second side, and wherein a second portion of the first plurality of impact-attenuation cells on the first side each have a central region that is vertically aligned with a groove within the plurality of grooves on the second side.

16. The midsole of claim 14, wherein the second plurality of impact-attenuation cells are separated from the plurality of protruding members by one or more grooves of the plurality of grooves.

17. A sole assembly for an article of footwear, the sole assembly comprising:

a midsole coupled to an outsole;

the midsole comprising;

a midsole body having a first side and a second side, which face away from one another, and a medial side and a lateral side, the first side facing away from the outsole and the second side facing towards the outsole;

a plurality of sipes incised into the first side and extending at least partially through the midsole body, each sipe of the plurality of sipes having a sipe width;

a plurality of grooves constructed into an outsole-facing surface of the second side, each groove of the plurality of grooves having a groove width that is greater than the sipe width when the midsole is in a relaxed state; and

a plurality of protruding members that extend outward from the second side and towards the outsole, the plurality of grooves spacing the plurality of protruding members apart from one another; and

the outsole being affixed directly to the plurality of protruding members, which space the outsole apart from the midsole body.

18. The sole assembly of claim 17, wherein the plurality of protruding members define one or more impact-attenuation voids between the outsole and a substratum portion of the midsole body, the substratum portion of the midsole body being positioned between an end of the plurality of sipes incised into the first side and an end of the grooves constructed into the second side.

19. The sole assembly of claim 18, wherein the one or more impact-attenuation voids includes ambient air, loose cushioning materials, or any combination thereof.

20. The sole assembly of claim 17, wherein a cross-sectional reference plane extends from the medial side to the lateral side and perpendicular with the first side and the second side, and wherein, in the cross-sectional reference plane, each protruding member of the plurality of protruding members has a protruding member width that is equal to the groove width when the midsole is in a relaxed state.