Air blowing device and vacuum cleaner

• US 10,638,900 B2
• Filed: 08/24/2016
• Issued: 05/05/2020
• Est. Priority Date: 09/10/2015
• Status: Expired due to Fees

• Current Assignee: Nidec Corporation
• Original Assignee: Nidec Corporation
• Inventors: Hayamitsu, Ryosuke
• Primary Examiner(s): Scruggs, Robert J
• Application Number:
  US15/752,615
• Publication Number:
  US 20180235417A1
• Time in Patent Office: 1,350 Days
• CPC Class Codes: A47L 9/00 Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
• CPC Class Codes: F04D 25/06 the pump being electrically driven F04D25/08 takes precedence
• CPC Class Codes: F04D 25/0606 the electric motor being specially adapted for integration in the pump
• CPC Class Codes: F04D 25/08 the working fluid being air, e.g. for ventilation
• CPC Class Codes: F04D 25/082 the unit having provision for cooling the motor
• CPC Class Codes: F04D 29/281 for fans or blowers
• CPC Class Codes: F04D 29/4206 especially adapted for elastic fluid pumps
• CPC Class Codes: F04D 29/44 Fluid-guiding means, e.g. diffusers
• CPC Class Codes: F04D 29/441 especially adapted for elastic fluid pumps
• CPC Class Codes: F04D 29/5806 Cooling the drive system

Abstract

An air blowing device includes a motor, a ring-shaped cover, an impeller, and an impeller housing. The impeller includes a base portion and moving blades. The impeller housing includes an exhaust air guide portion. The ring-shaped cover includes a ring-shaped cover upper face portion and a ring-shaped cover outer edge portion having faces disposed across a gap that configures a flow path through which a fluid is guided. The gap has a first width where a distance between the faces is shortest, and which is smaller than a flow-in opening width where the fluid flows into the gap and a flow-out opening width where the fluid flows out.

Claims

1. An air blowing device, comprising:

a motor including a shaft that follows a central axis extending in a vertical direction;

a ring-shaped cover that is closer to an upper side of the air blowing device in an axial direction than the motor is;

an impeller fixed to the shaft and above the motor; and

an impeller housing that encompasses above the impeller and an outer side thereof in the radial direction, wherein

the impeller includes;

a base portion that extends in a direction intersecting the shaft, and

a plurality of moving blades that are connected to the base portion and arrayed in a peripheral direction,

the impeller housing includes an exhaust air guide portion that extends toward an outer side of the air blower device in the radial direction and toward a lower side of the air blower device, at a side further outward from the outer edge of the impeller in the radial direction,

the ring-shaped cover includes;

a ring-shaped cover upper surface portion that extends in a direction intersecting the shaft, and opposes the base portion in the axial direction, and

a ring-shaped cover outer edge portion that is positioned further toward the outer side of the air blower device from the outer edge of the impeller in the radial direction,

an outer surface of the ring-shaped cover outer edge portion and an inner surface of the exhaust air guide portion are positioned across a gap, and the gap defines a flow path through which a fluid flowing in from the impeller is guided,

the gap includes a first width where a distance between the outer surface of the ring-shaped cover outer edge portion and the inner surface of the exhaust air guide portion is shortest, in a region further towards the outer side of the air blower device from the radial-direction inner edge of the ring-shaped cover outer edge portion and further towards the inner side of the air blower device from the radial-direction outer edge of the ring-shaped cover outer edge portion,

the first width is smaller than a flow-in opening width where the fluid flows into the gap and a flow-out opening width where the fluid flows out from the gap,

the exhaust air guide portion includes a guide-portion inner-side recessed portion where the inner surface is recessed toward the outer side in the radial direction, and a guide-portion inner-side protruding portion situated further toward the lower side of the air blower device in the axial direction than the guide-portion inner-side recessed portion where the inner surface bulges further toward the inner side of the air blower device in the radial direction at the guide-portion inner-side protruding portion than at the guide-portion inner-side recessed portion, and

a width of the gap is the first width at a region where the guide-portion inner-side protruding portion and the ring-shaped cover outer edge portion oppose each other.

2. The air blowing device according to claim 1, wherein

in a region where the gap is the first width, the outer surface of the ring-shaped cover outer edge portion is a curved surface that bulges toward the outer side of the air blower device in the radial direction and the upper side of the air blower device in the axial direction,

and a curvature radius of the outer surface of the ring-shaped cover outer edge portion is smaller than a curvature radius of the inner surface of the exhaust air guide portion.

3. The air blowing device according to claim 1, wherein

in a region where the gap is the first width, at least a portion of the outer surface of the ring-shaped cover outer edge portion is an inclined surface that extends in the radial direction from the upper side of the air blower device in the axial direction toward the lower side of the air blower device.

4. The air blowing device according to claim 1,

wherein the ring-shaped cover outer edge portion protrudes further upwards to the upper side of the air blower device than the ring-shaped cover upper surface portion.

5. The air blowing device according to claim 4, wherein

the base portion and the radial-direction inner edge of the ring-shaped cover outer edge portion oppose each other in the radial direction, and

the upper end of the ring-shaped cover outer edge portion is further toward the lower side of the air blower device than the upper surface of the base portion at the outer edge in the radial direction.

6. The air blowing device according to claim 1, wherein

the impeller includes a shroud that is disposed further toward the upper side of the air blower device than the base portion, and is connected to the plurality of moving blades, and

the radial-direction inner edge of the inner surface of the exhaust air guide portion is disposed further towards the upper side of the air blower device than the lower surface of the shroud at the radial-direction outer edge.

7. The air blowing device according to claim 1,

wherein the position in the radial direction of the radial-direction inner edge of the ring-shaped cover outer edge portion and the position in the radial direction of the radial-direction inner edge of the inner surface of the exhaust air guide portion are the same.

8. The air blowing device according to claim 1, wherein

the ring-shaped cover includes a ring-shaped cover outer peripheral portion that extends from the ring-shaped cover outer edge portion toward the lower side of the air blower device in the axial direction, and

a plurality of stator vanes are on the radial-direction outer surface of the ring-shaped cover outer peripheral portion, along the peripheral direction.

9. The air blowing device according to claim 1,

wherein the lower surface of the base portion includes base-portion recessed portion that is progressively recessed upwards toward the inner side of the air blower device in the radial direction.

10. The air blowing device according to claim 9, wherein

the ring-shaped cover upper surface portion includes an inner-side protruding portion that protrudes further toward the upper side of the air blower device in the axial direction than the lower end of the base portion lower surface, at a position further toward the inner side of the air blower device in the radial direction than the radial-direction outer edge of the impeller, and

the inner-side protruding portion opposes-faces at least a portion of the base-portion recessed portion across a gap in the axial direction.

11. The air blowing device according to claim 9,

wherein a plurality of ribs are disposed on the base-portion recessed portion, arrayed in the peripheral direction.

12. The air blowing device according to claim 11,

wherein outer ends of the ribs in the radial direction are disposed further toward at a rearward side in a rotational direction of the impeller than inner ends of the ribs in the radial direction.

13. The air blowing device according to claim 1,

wherein the position in the radial direction of the protruding portion and the position in the radial direction of the inner edge of the exhaust air guide portion are the same.

14. The air blowing device according to claim 1, wherein

the outer edge of the motor in the radial direction is situated further toward the outer side of the air blower device in the radial direction than the outer edge of the impeller in the radial direction, and

the impeller housing includes a vent further toward the upper side of the air blower device than the lower end portion of the ring-shaped cover portion.

15. The air blowing device according to claim 1,

wherein at least a portion of the impeller housing and at least a portion of the ring-shaped cover portion are fixed.

16. A vacuum cleaner, comprising the air blowing device according to claim 1.

17. The air blowing device according to claim 1, wherein

a portion of an axially lower end of the guide-portion inner-side protruding portion is positioned axially above an axially upper end of the ring-shaped cover.