Staple cartridge with short circuit prevention features

• US 10,639,038 B2
• Filed: 03/23/2018
• Issued: 05/05/2020
• Est. Priority Date: 03/23/2018
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Scott, Gregory G., Geresy, Stephen D., Nguetio Tchoumkeu, Yvan D., Schoettmer, Laura A., Kolpitcke, Andrew, Worthington, Sarah A., Morgan, Joshua P., Jenkins, Scott A., Courtwright, Nicholas D., Cuti, Alexander R., Aronhalt, Taylor W., Bruns, Jeffery D., Brady, John E., Kwee, Nichole Y., Bakos, Gregory J., Shelton, IV, Frederick E.
• Primary Examiner(s): Smith, Scott A
• Application Number:
  US15/934,173
• Publication Number:
  US 20190290271A1
• Time in Patent Office: 774 Days
• Field of Search: 227 19, 2271751, 2271752, 2271761, 2271801, 606 1, 606 49, 606139, 606219
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00022 Sensing or detecting at the treatment site
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00039 Electric or electromagnetic phenomena other than conductivity, e.g. capacity, inductivity, Hall effect
• CPC Class Codes: A61B 2017/00057 Light
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00464 for use with different instruments with hole for different instruments A61B2017/22072
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/00862 elastic or resilient for sutures A61B2017/0618
• CPC Class Codes: A61B 2017/00876 magnetic
• CPC Class Codes: A61B 2017/00929 isolating electrical current
• CPC Class Codes: A61B 2017/00938 hydrophobic
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07257 : characterised by its anvil
• CPC Class Codes: A61B 2017/07271 : characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 : characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 : characterised by its cutter
• CPC Class Codes: A61B 2090/0803 : Counting the number of times an instrument is used
• CPC Class Codes: A61B 90/92 : coded with colour
• CPC Class Codes: A61B 90/98 : using electromagnetic means, e.g. transponders

Abstract

A surgical instrument includes a body, a shaft assembly, an end effector, and an electrical contact assembly. The body includes a power source. The shaft assembly extends distally from the body, the end effector is distal of the shaft assembly. The end effector includes a channel assembly and a cartridge assembly. The cartridge assembly may selectively couple with the channel assembly. The cartridge assembly includes an electrically activated component. The electrical contact assembly is configured to electrically couple the power source with the electrically activated component. The electrical contact assembly includes a first electrical contact associated with the channel assembly, a second electrical contact associated with the channel assembly, and a hydrophobic layer extending between the first electrical contact and the second electrical contact.

Claims

1. A surgical instrument comprising:

(a) a body comprising a power source;

(b) a shaft assembly extending distally from the body;

(c) an end effector at a distal end of the shaft assembly, wherein the end effector comprises;

(i) a channel assembly, and

(ii) a cartridge assembly configured to selectively couple with the channel assembly, wherein the cartridge assembly comprises an electrically activated component; and

(d) an electrical contact assembly configured to electrically couple the power source with the electrically activated component of the cartridge assembly, wherein the electrical contact assembly comprises;

(i) a first electrical contact associated with the channel assembly,

(ii) a second electrical contact associated with the channel assembly, and

(iii) a hydrophobic layer extending between the first electrical contact and the second electrical contact.

2. The surgical instrument of claim 1, where the hydrophobic layer completely encompasses the first electrical contact.

3. The surgical instrument of claim 1, wherein the hydrophobic layer is arranged in a matrix.

4. The surgical instrument of claim 3, wherein the matrix defines a plurality of zones.

5. The surgical instrument of claim 4, wherein the first electrical contact is located within a first zone in the plurality of zones, wherein the second electrical contact is located within a second zone in the plurality of zones.

6. The surgical instrument of claim 4, wherein the first electrical contact is the only electrical contact within the first zone.

7. The surgical instrument of claim 6, wherein the second electrical contact is the only electrical contact within the second zone.

8. The surgical instrument of claim 1, wherein the channel comprises a proximal portion and a distal portion, wherein the first electrical contact is located in the proximal portion and the second electrical contact is located in the distal portion.

9. The surgical instrument of claim 1, wherein the channel defines a first lateral recess and a second lateral recess, wherein the first electrical contact is located within the first lateral recess, wherein the second electrical contact is located within the second lateral recess.

10. The surgical instrument of claim 9, wherein the channel further defines a central recess, wherein the first lateral recess is located on a first side of the central recess, wherein the second lateral recess is located on a second side of the central recess.

11. The surgical instrument of claim 1, wherein the channel comprises a base wall and two side walls, wherein the first electrical contact and the second electrical contact are fixed to the base wall.

12. The surgical instrument of claim 1, wherein the cartridge assembly further comprises a third electrical contact and a fourth electrical contact.

13. The surgical instrument of claim 12, wherein the third electrical contact is configured to electrical couple with the first electrical contact when the cartridge assembly is coupled with the channel assembly.

14. The surgical instrument of claim 13, wherein the fourth electrical contact is configured to electrically couple with the second electrical contact when the cartridge assembly is coupled with the channel assembly.

15. A surgical instrument comprising:

(a) a body comprising a power source;

(b) a shaft assembly extending distally from the body;

(c) an end effector at a distal end of the shaft assembly, wherein the end effector comprises;

(i) a channel assembly, and

(ii) a cartridge assembly configured to selectively couple with the channel assembly, wherein the cartridge assembly comprises an electrically activated component; and

(d) an electrical contact assembly configured electrically couple the power source with the electrically activated component of the cartridge assembly, wherein the electrical contact assembly comprises;

(i) a first electrical contact assembly, wherein the first electrical contact assembly comprises a first plurality of electrical contacts and a wiper, and

(ii) a second electrical contact assembly, wherein the second electrical contact assembly comprises a second plurality of electrical contacts, wherein the wiper is configured to clean fluid from the second plurality of electrical contacts as the cartridge assembly couples with the channel assembly.

16. The surgical instrument of claim 15, wherein the wiper is configured to form a seal when the cartridge assembly is coupled with the channel assembly.

17. The surgical instrument of claim 16, wherein the seal is configured to prevent fluid from contacting the first plurality of electrical contacts and the second plurality of electrical contacts.

18. The surgical instrument of claim 15, wherein the cartridge assembly comprises an absorbent section configured to collected fluid from the first plurality of electrical contacts and the second plurality of electrical contacts.

19. The surgical instrument of claim 15, wherein the wiper has a convex surface configured to direct fluid away from the first plurality of electrical contacts and the second plurality of electrical contacts while the cartridge assembly is being coupled with the channel assembly.

20. A surgical instrument comprising:

(a) a body comprising a power source;

(b) a shaft assembly extending distally from the body;

(c) an end effector at a distal end of the shaft assembly, wherein the end effector comprises;

(i) a channel assembly, and

(ii) a cartridge assembly configured to selectively couple with the channel assembly, wherein the cartridge assembly comprises an electrically activated component; and

(d) an electrical contact assembly configured electrically couple the power source with the electrically activated component of the cartridge assembly, wherein the electrical contact assembly comprises;

(i) a first electrical contact assembly, wherein the first electrical contact assembly comprises a first electrical contact and a gasket, wherein the gasket is configured to prevent the first electrical contact from exposure to fluid, and

(ii) a second electrical contact assembly, wherein the second electrical contact assembly comprises a second electrical contact configured to open the gasket and electrically couple with the first electrical contact when the cartridge assembly is coupled with the channel assembly.