Vasculature occlusion device detachment system with tapered corewire and heater activated fiber detachment

• US 10,639,043 B2
• Filed: 07/12/2017
• Issued: 05/05/2020
• Est. Priority Date: 09/19/2014
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Lorenzo, Juan A.
• Primary Examiner(s): David, Shaun L
• Application Number:
  US15/648,370
• Publication Number:
  US 20170303931A1
• Time in Patent Office: 1,028 Days
• Field of Search: None
• CPC Class Codes: A61B 17/12022 Occluding by internal devices, e.g. balloons or releasable wires plugging an opening in the wall of an organ A61B17/0057; occluders for the cervical canal A61F6/146; vas deferens occluders A61F6/20
• CPC Class Codes: A61B 17/12109 in a blood vessel
• CPC Class Codes: A61B 17/12113 within an aneurysm
• CPC Class Codes: A61B 17/1214 Coils or wires
• CPC Class Codes: A61B 17/12154 having stretch limiting means
• CPC Class Codes: A61B 2017/00929 isolating electrical current
• CPC Class Codes: A61B 2017/12068 detachable by heat
• CPC Class Codes: A61B 2017/1209 detachable by electrical current or potential, e.g. electroactive polymer

Abstract

A vasculature occlusion device detachment system including a wound coil heating element of a predetermined resistivity. A coil securing suture terminates in a proximal bead retained within the wound coil heating element while the distal end of the coil securing suture extends beyond the distal end of the wound coil heating element and is attached to the proximal end of the vasculature occlusion device. The coil securing suture is independently rotatable of the wound coil heating element 360 degrees about a longitudinal axis extending therethrough the wound coil heating element. A power source applies electrical current to the wound coil heating element via an electrically conductive corewire and separate insulated electrically conductive wire to increase its resistance and, as a result of the heat produced, sever the coil securing suture.

Claims

1. A vasculature occlusion device detachment system comprising:

a heating element comprising a wound coil of a predetermined resistivity;

the wound coil having a proximal end and an opposite distal end;

a coil securing suture having a distal end and an opposite proximal end;

the proximal end of the coil securing suture terminating in a proximal bead retained within the wound coil while the distal end of the coil securing suture extends beyond the distal end of the wound coil;

the coil securing suture being rotatable, independently of the wound coil, 360 degrees about a longitudinal axis extending therethrough the wound coil;

an electrically conductive corewire having a proximal end and an opposite distal end;

the distal end of the electrically conductive corewire being connected to the proximal end of the wound coil; and

an insulated electrically conductive wire separate from the electrically conductive corewire;

the insulated electrically conductive wire having a proximal end and an opposite distal end;

the distal end of the insulated electrically conductive wire being secured to the wound coil at a wound coil to conductive wire connection.

2. The system in accordance with claim 1, further comprising a power source electrically connected to the respective proximal ends of the electrically conductive corewire and the insulated electrically conductive wire.

3. The system in accordance with claim 1, wherein the coil securing suture is made of a temperature sensitive polymer.

4. The system in accordance with claim 1, wherein the electrically conductive corewire is tapered from its proximal end towards is distal end.

5. The system in accordance with claim 1, further comprising a vasculature occlusion device having a proximal end and an opposite distal end;

the distal end of the coil securing suture being secured to the proximal end of the vasculature occlusion device;

the wound coil being independently rotatable relative to that of the vasculature occlusion device 360 degrees about a longitudinal axis of the wound coil.

6. The system in accordance with claim 1, wherein the electrically conductive corewire does not have a lumen defined therein.

7. The system in accordance with claim 1, wherein a non-conductive coating is disposed on an exterior surface of the electrically conductive corewire.

8. The system in accordance with claim 1, wherein an axial length of the wound coil is in a range between approximately 1 mm and approximately 3 mm.

9. A method of using the vasculature occlusion device detachment system in accordance with claim 1, comprising the steps of:

securing the distal end of the coil securing suture to a proximal end of a vasculature occlusion device;

advancing the vasculature occlusion device via a delivery catheter through a human body using the electrically conductive corewire;

positioning the vasculature occlusion device at a target site the human body;

applying an electrical current powered by a power source to the electrically conductive corewire and insulated electrically conductive wire;

as a result of the applied electrical current, increasing a resistance of the wound coil in a region of the wound coil to conductive wire connection;

generating sufficient heat due to the increased resistance to melt and sever the coil securing suture at the region proximate the wound coil to conductive wire connection thereby releasing the vasculature occlusive device from the wound coil; and

withdrawing from the human body by pulling in a proximal direction the delivery catheter, the wound coil and the electrically conductive corewire, while leaving at the target site in the human body the vasculature occlusive device.

10. The method in accordance with claim 9, wherein the wound coil being independently rotatable relative to that of the vasculature occlusion device 360 degrees about a longitudinal axis extending axially through the wound coil and vasculature occlusion device.

11. A vasculature occlusion device detachment system comprising:

a heating element of a predetermined resistivity;

the heating element having a proximal end and an opposite distal end;

a coil securing suture having a distal end and an opposite proximal end;

the proximal end of the coil securing suture terminating in a proximal bead retained within the heating element while the distal end of the coil securing suture extends beyond the distal end of the heating element;

the coil securing suture being rotatable, independently of the heating element, 360 degrees about a longitudinal axis extending therethrough the heating element;

an electrically conductive corewire having a proximal end and an opposite distal end;

the distal end of the electrically conductive corewire being connected to the proximal end of the heating element; and

an insulated electrically conductive wire separate from the electrically conductive corewire;

the insulated electrically conductive wire having a proximal end and an opposite distal end;

the distal end of the insulated electrically conductive wire being secured to the heating element at a heating element to conductive wire connection;

wherein the heating element is a helically wound coil comprising a plurality of windings forming a central lumen extending longitudinally therethrough from a proximal end to a distal end of the helically wound coil;

wherein an inner diameter of the helically wound coil at its proximal end is greater than an inner diameter of the helically wound coil at its distal end;

the proximal bead having an outer diameter smaller than the inner diameter of the helically wound coil at its proximal end; and

the proximal bead of the coil securing suture being freely movable in an axial direction within the central lumen of the helically wound coil but retained at the distal end of the helically wound coil by its smaller inner diameter relative to the outer diameter of the proximal bead.

12. The system in accordance with claim 11, wherein the distal end of the insulated electrically conductive wire is connected to the distal end of the helically wound coil.