Implant needle and method for production

• US 10,639,070 B2
• Filed: 08/24/2016
• Issued: 05/05/2020
• Est. Priority Date: 02/26/2014
• Status: Active Grant

• Current Assignee: Roche Diabetes Care Inc. (Roche Holding AG)
• Original Assignee: Roche Diabetes Care Inc. (Roche Holding AG)
• Inventors: Frey, Stephan-Michael, Kube, Oliver, Rittinghaus, Andrea
• Primary Examiner(s): Lynch, Robert A
• Application Number:
  US15/246,188
• Publication Number:
  US 20160361091A1
• Time in Patent Office: 1,350 Days
• CPC Class Codes: A61B 17/3421 Cannulas
• CPC Class Codes: A61B 17/3468 for implanting or removing devices, e.g. prostheses, implants, seeds, wires devices for implanting seeds A61M37/0069
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/3454 Details of tips
• CPC Class Codes: A61M 37/0069 Devices for implanting pellets, e.g. markers or solid medicaments for introducing of radioactive sources for interstitial radiation therapy, i.e. brachytherapy A61N5/1027
• CPC Class Codes: A61M 5/3286 Needle tip design, e.g. for improved penetration

Abstract

Disclosed is an implant needle for introducing an implant into a patient. The needle has a hollow main body having a receiving portion configured to receive an implant. A taper-shaped tip portion is cut from the hollow needle main body and includes a first slant surface contiguous to an outer peripheral surface of the main body and formed at a first predetermined angle with respect to an axis of the main body. The first slant surface has an inner non-cutting edge and an outer non-cutting edge. The needle also includes a pair of second slant surfaces, each of which forms a second predetermined angle with respect to the main body axis that is larger than the first predetermined angle. Each second slant surface has an inner non-cutting edge and an outer cutting edge that is contiguous with an edge point of the tip portion. A method of manufacturing the implant needle is also disclosed.

Claims

1. An implant needle for introducing an implant into a body of a patient, comprising:

a hollow needle main body having a main body axis, an outer peripheral surface and a receiving portion, the receiving portion configured to receive an implant; and

a taper-shaped tip portion cut from the hollow needle main body, the taper-shaped tip portion having an edge point, wherein, when viewed from a position diametrically opposite the edge point, the taper-shaped tip portion tapers inwardly toward the edge point, and further comprising;

a first slant surface contiguous to the outer peripheral surface and formed at a first predetermined angle with respect to the main body axis, the first slant surface having an inner non-cutting edge and an outer non-cutting edge; and

a pair of second slant surfaces each symmetric with respect to the edge point and the main body axis, each second slant surface forming a second predetermined angle with respect to the main body axis that is larger than the first predetermined angle, and each second slant surface having a non-cutting rounded inner edge and a cutting outer edge wherein the two cutting outer edges meet at and are contiguous to the edge point and thereby define a non-rounded pointed tip at the edge point;

wherein the needle main body defines a first transverse axis extending perpendicular to the main body axis and intersecting both the main body axis and the edge point, and a second transverse axis extending perpendicular to both the main body axis and the first transverse axis and intersecting the main body axis, the first slant surface being visible from a position external to the outer peripheral surface on the first transverse axis diametrically opposite the edge point, a respective one of the pair of second slant surfaces being visible from positions external to the outer peripheral surface on each opposing side of the main body along the second transverse axis; and

wherein the implant needle further comprises a slot that extends in the longitudinal direction of the needle main body, the slot being defined by a pair of parallel edges, the pair of edges being parallel with each other and the main body axis and wherein the edge point and the two cutting outer edges of the second slant surfaces are configured to produce an incision shorter than an outer diameter of the implant needle and wherein the slot is configured such that less than an entire cross sectional area of a cylindrical tube with a diameter equivalent to the outer diameter of the implant needle has to be displaced during implant insertion.

2. The implant needle according to claim 1, wherein the first slant surface is provided as a pair of first slant surfaces symmetric with respect to the main body axis.

3. The implant needle according to claim 2, wherein each second slant surface is contiguous to a respective one of the first slant surfaces.

4. The implant needle according to claim 1, wherein the receiving portion is contiguous to the taper-shaped tip portion.

5. The implant needle according to claim 1, wherein the parallel edges defining the slot are non-cutting edges.

6. The implant needle according to claim 1, wherein the slot is symmetric with respect to the main body axis.

7. The implant needle according to claim 1, wherein the hollow needle main body has a round cross-section or an oval cross-section.

8. The implant needle according to claim 1, wherein one or more of the non-cutting edges are rounded.

9. The implant needle according to claim 1, wherein the hollow needle main body has a U- or V-shaped cross section in at least one of the receiving portion and the taper-shaped tip portion.

10. The implant needle according to claim 1, wherein the hollow needle main body has a diameter of 0.6 mm to 1.2 mm.

11. The implant needle according to claim 1, wherein the inner and outer edges of the first slant surface are rounded.

12. The implant needle according to claim 11, wherein the inner edge of the second slant surface and the inner and outer edges of the first slant surface have an abrasive material blasted finish.

13. The implant needle according to claim 1, wherein the non-cutting edge of the second slant surface has an abrasive material blasted finish.

14. A method for manufacturing an implant needle, comprising:

providing a hollow needle main body having a lumen surrounded by a peripheral wall;

producing a receiving portion configured to receive an implant and provided in the hollow needle main body; and

producing a taper-shaped tip portion by cutting a tip portion of the hollow needle main body, wherein, when viewed from a position diametrically opposite the edge point, the taper-shaped tip portion tapers inwardly toward an edge point;

wherein the taper-shaped tip portion is produced with a first slant surface contiguous to an outer peripheral surface of the hollow needle main body and formed at a predetermined angle with respect to an axis of the needle main body, and a pair of second slant surfaces each symmetric with respect to the edge point and the axis of the needle main body and formed at a larger angle with respect to the axis of the needle main body than the predetermined angle, wherein an outer edge of each second slant surface is produced as a cutting edge which meet at and are contiguous to the edge point and thereby define a non-rounded pointed tip at the edge point, wherein inner and outer edges of the first slant surface are provided as non-cutting edges and an inner edge of each second slant surface is provided as a non-cutting rounded edge;

wherein the needle main body defines a first transverse axis extending perpendicular to the main body axis and intersecting both the main body axis and the edge point, and a second transverse axis extending perpendicular to both the main body axis and the first transverse axis and intersecting the main body axis, the first slant surface being visible from a position external to the outer peripheral surface on the first transverse axis diametrically opposite the edge point, a respective one of the pair of second slant surfaces being visible from positions external to the outer peripheral surface on each opposing side of the main body along the second transverse axis;

wherein the step of forming the taper-shaped tip portion includes configuring the edge point and the two cutting outer edges of the second slant surfaces to produce an incision shorter than an outer diameter of the implant needle; and

wherein the method further includes forming a slot that extends in the longitudinal direction of the needle main body, the slot being defined by a pair of parallel edges, the pair of edges being parallel with each other and the main body axis the slot being configured such that less than an entire cross sectional area of a cylindrical tube with a diameter equivalent to the outer diameter of the implant needle has to be displaced during implant insertion.

15. Method according to claim 14, further comprising producing the non-cutting edges of the first slant surface by applying abrasive material blasting.