Method for manufacturing underpants-type disposable diaper, and underpants-type disposable diaper

• US 10,639,211 B2
• Filed: 06/18/2015
• Issued: 05/05/2020
• Est. Priority Date: 06/24/2014
• Status: Active Grant

• Current Assignee: DAIO Paper Corporation
• Original Assignee: DAIO Paper Corporation
• Inventors: Manabe, Sadanao, Mori, Yosuke, Hagi, Takashi
• Primary Examiner(s): Kidwell, Michele M
• Application Number:
  US15/315,277
• Publication Number:
  US 20170196738A1
• Time in Patent Office: 1,783 Days
• CPC Class Codes: A61F 13/15 Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body non-absorbent catamenial receptacles A61F5/44; Supporting or fastening means therefor; Tampon applicators
• CPC Class Codes: A61F 13/15601 the ribbons being applied transversely to the direction of the movement of the webs the diapers are being made of
• CPC Class Codes: A61F 13/15723 Partitioning batts; Cutting
• CPC Class Codes: A61F 13/15739 Sealing, e.g. involving cutting
• CPC Class Codes: A61F 13/15764 Transferring, feeding or handling devices; Drives
• CPC Class Codes: A61F 13/15804 Plant, e.g. involving several steps
• CPC Class Codes: A61F 13/49 Absorbent articles specially adapted to be worn around the waist, e.g. diapers
• CPC Class Codes: A61F 13/49009 with elastic means
• CPC Class Codes: A61F 13/49061 the diaper having one or two waist members forming the diaper waist region and an independent absorbent structure attached to the one or two waist members forming the crotch region
• CPC Class Codes: A61F 13/496 in the form of pants or briefs
• CPC Class Codes: A61F 13/4963 characterized by the seam
• CPC Class Codes: A61F 2013/1591 via adhesive
• CPC Class Codes: A61F 2013/49092 comprising leg cuffs
• CPC Class Codes: B29C 65/4815 Hot melt adhesives, e.g. thermoplastic adhesives
• CPC Class Codes: B29C 66/472 said single elements being substantially flat
• CPC Class Codes: B29C 66/7294 Non woven mats, e.g. felt
• CPC Class Codes: B29C 66/735 characterised by the extensive physical properties of the parts to be joined
• CPC Class Codes: B29K 2023/00 Use of polyalkenes or derivatives thereof as moulding material
• CPC Class Codes: B29K 2105/256 Sheets, plates, blanks or films
• CPC Class Codes: B29L 2031/4878 Diapers, napkins

Abstract

Resilient and elastic members are sandwiched between a first sheet material and a second sheet material and overlapping areas of the first sheet material and the second sheet material are not joined together at CD direction both end portions but are joined together at an area between the both end portions, thereby to form a belt-like continuous elastic belt. The elastic belt is cut in the middle of a CD direction thereof between the resilient and elastic members at a joined position of the first sheet material and the second sheet material to form a pair of divided elastic belt. CD direction positions of these divided elastic belts are exchanged or the divided elastic belts are vertically reversed. A ventral side outer body and a dorsal side outer body are formed from the pair of divided elastic belts.

Claims

1. A method for manufacturing an underpants-type disposable diaper comprising:

an outer body that is formed by joining both side parts of a ventral side outer body and both side parts of a dorsal side outer body; and

an inner body that has a front part joined to a width-direction central area of the ventral side outer body and a back part joined to a width-direction central area of the dorsal side outer body respectively and passes through a crotch portion of a wearer, the ventral side outer body and the dorsal side outer body being not continued but separated at a crotch side, wherein

a belt-like continuous first sheet material is supplied in a direction of continuity thereof,

resilient and elastic members for imparting elasticity to the ventral side outer body and the dorsal side outer body are disposed on the first sheet material,

a belt-like continuous second sheet material is supplied in a direction of continuity thereof on the resilient and elastic members in the first sheet material to sandwich the resilient and elastic members between the first sheet material and the second sheet material, and overlapping areas of the first sheet material and the second sheet material are not joined together at CD direction both end portions but are joined together at an area between the both end portions to form a belt-like continuous elastic belt,

the elastic belt is cut in the middle of a CD direction thereof at a joined position of the first sheet material and the second sheet material to form a pair of divided elastic belt, and CD direction positions of these divided elastic belts are exchanged or the divided elastic belts are vertically reversed respectively, and

the diaper is manufactured such that one of the pair of divided elastic belts is set as the ventral side outer body and the other is set as the dorsal side outer body.

2. The method for manufacturing an underpants-type disposable diaper according to claim 1, wherein the first sheet material and the second sheet material are joined together by a hot-melt adhesive.

3. The method for manufacturing an underpants-type disposable diaper according to claim 1, wherein the first sheet material and the second sheet material are equal in CD direction width.

4. An underpants-type disposable diaper comprising:

an outer body that is formed by joining both side parts of a ventral side outer body and both side parts of a dorsal side outer body; and

an inner body that has a front part joined to a width-direction central area of the ventral side outer body and a back part joined to a width-direction central area of the dorsal side outer body and passes through a crotch portion of a wearer, the ventral side outer body and the dorsal side outer body being not continued but separated at a crotch side,

wherein the ventral side outer body and the dorsal side outer body have a first sheet material and a second sheet material that extend from their waist-side edges to leg opening edges without being folded and resilient and elastic members that are provided between the first sheet material and the second sheet material,

at leg opening-side end portions of the ventral side outer body and the dorsal side outer body, the resilient and elastic members are not provided between the first sheet material and the second sheet material, and portions of the first sheet material and the second sheet material that are not joined together form non-joined portions, a CD direction width of the non-joined portions is 3 to 50 mm, and

at waist-side end portions of the ventral side outer body and the dorsal side outer body, the resilient and elastic members are provided between the first sheet material and the second sheet material, the waist-side edges of the first sheet material and the second sheet material coincide with each other, and the first sheet material and the second sheet material are joined up to the waist-side edges.

5. The underpants-type disposable diaper according to claim 4, wherein the joining is made by a hot-melt adhesive.