Golf club irons including backing material behind ball striking face

• US 10,639,526 B2
• Filed: 04/01/2019
• Issued: 05/05/2020
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Snyder, Jeremy N.
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US16/372,050
• Publication Number:
  US 20190224537A1
• Time in Patent Office: 400 Days
• Field of Search: 473324-350, 473287-292
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/0425 the face insert comprising two or more different materials
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 53/08 with special arrangements for obtaining a variable impact
• CPC Class Codes: A63B 60/54 with means for damping vibrations
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Golf clubs and golf club heads, such as iron heads, may include an iron body and a ball striking plate engaged with the iron body. The ball striking plate may include a face layer and a backing layer. The face layer of the ball striking plate may be formed of a metal material, while the backing layer may be formed of a polymeric material. The backing layer isolates the face layer from the iron body. In some arrangements, the backing layer of the insert may be visible at the top, the bottom, the side and/or the front surfaces of the iron head. Methods for making such iron devices are also described.

Claims

1. An iron type golf club head, comprising:

an iron body having a heel side, a toe side, a rear portion, and a front portion;

the front portion comprising;

a front surface, the front surface comprising;

a top portion;

a heel-side portion;

a toe-side portion;

a frame formed from the top portion, the heel-side portion, and the toe-side portion, the frame comprising bounding edges forming a recess;

wherein the recess comprises a recess depth and a recess floor;

wherein the recess depth extends rearwardly toward the rear portion in a range from 2.0 mm to 8.0 mm; and

wherein the recess floor extends parallel to the front surface;

a ball striking surface configured to be received within the recess, wherein the ball striking surface comprises a perimeter edge;

wherein the ball striking surface comprises a minimum thickness greater than approximately 0.5 mm;

a discontinuous backing layer affixed behind the ball striking surface by an adhesive;

wherein the backing layer separates at least a portion of the ball striking surface from the heel-side portion and the toe-side portion;

wherein the frame does not extend completely around the perimeter edge of the ball striking surface.

2. The iron type golf club head of claim 1, wherein:

the discontinuous backing layer further comprises;

a central portion; and

a perimeter portion;

wherein the central portion and the perimeter portion of the discontinuous backing layer are separated by a gap.

3. The iron type golf club head of claim 2, wherein:

the central portion comprises a first material;

the perimeter portion comprises a second material; and

the first material is different from the second material.

4. The iron type golf club head of claim 1, wherein:

the discontinuous backing layer has a varying thickness.

5. The iron type golf club head of claim 1, wherein:

the discontinuous backing layer includes a highly elastic polymeric material.

6. The iron type golf club head of claim 1, wherein:

the discontinuous backing layer includes a viscoelastic polymeric material.

7. The iron type golf club head of claim 1, wherein:

the discontinuous backing layer comprises a laminate including a plurality of thin laminae.

8. The iron type of golf club head of claim 7, wherein:

the plurality of thin laminae comprise at least one layer of a highly elastic material.

9. The iron type of golf club head of claim 8, wherein:

the plurality of thin laminae comprise at least one layer of a viscoelastic material.

10. The iron type of golf club head of claim 9, wherein:

the plurality of thin laminae comprise at least one layer of a non-polymeric material.

11. An iron type golf club head, comprising:

an iron body having a heel side, a toe side, a rear portion, and a front portion;

the front portion comprising;

a front surface, the front surface comprising;

a top portion;

a heel-side portion;

a toe-side portion;

a frame formed from the top portion, the heel-side portion, and the toe-side portion, the frame comprising bounding edges forming a recess;

wherein the recess comprises a recess depth and a recess floor;

wherein the recess depth extends rearwardly toward the rear portion in a range from 2.0 mm to 8.0 mm; and

wherein the recess floor extends parallel to the front surface;

a ball striking surface comprising a face layer, the ball striking surface configured to be received within the recess, wherein the ball striking surface comprises a perimeter edge;

wherein the ball striking surface comprises a minimum thickness greater than approximately 0.5 mm;

a discontinuous backing layer affixed behind the ball striking surface by an adhesive;

wherein;

the face layer comprises a laminate including a plurality of thin sub-layers;

the discontinuous backing layer comprises a laminate including a plurality of laminae;

the backing layer separates at least a portion of the ball striking surface from the heel-side portion and the toe-side portion;

the frame does not extend completely around the perimeter edge of the ball striking surface.

12. The iron type golf club head of claim 11, wherein:

the discontinuous backing layer has a varying thickness.

13. The iron type golf club head of 11, wherein:

the face layer comprises at least one thin sub-layer of a metal.

14. The iron type golf club head of 11, wherein:

the plurality of thin sub-layers comprises a first thin sub-layer; and

the plurality of thin sub-layers comprises a second thin sub-layer.

15. The iron type golf club head of 14, wherein:

the first thin sub-layer is provided in a contact region; and

the second thin sub-layer is provided around the first thin sub-layer.

16. The iron type of golf club head of 11, wherein:

the plurality of thin laminae comprise at least one layer of a highly elastic polymeric material.

17. The iron type of golf club head of 11, wherein:

the plurality of thin laminae comprise at least one layer of a viscoelastic polymeric material.

18. The iron type of golf club head of 11, wherein:

the plurality of thin laminae comprise at least one layer of a non-polymeric material.