Microfluidic probe head for processing a sequence of liquid volumes separated by spacers

• US 10,639,631 B2
• Filed: 02/11/2016
• Issued: 05/05/2020
• Est. Priority Date: 02/13/2015
• Status: Active Grant

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Autebert, Julien, Delamarche, Emmanuel, Kaigala, Govind, Van Kooten, Xander Frank
• Primary Examiner(s): Alexander, Lyle
• Assistant Examiner(s): Kilpatrick, Bryan
• Application Number:
  US15/041,141
• Publication Number:
  US 20160243549A1
• Time in Patent Office: 1,545 Days
• CPC Class Codes: B01L 2200/027 for microfluidic devices
• CPC Class Codes: B01L 2200/0636 Focussing flows, e.g. to laminate flows
• CPC Class Codes: B01L 2200/0673 Handling of plugs of fluid surrounded by immiscible fluid
• CPC Class Codes: B01L 2300/0848 Specific forms of parts of containers
• CPC Class Codes: B01L 2300/0861 Configuration of multiple channels and/or chambers in a single devices
• CPC Class Codes: B01L 2300/089 Virtual walls for guiding liquids
• CPC Class Codes: B01L 2400/0487 fluid pressure, pneumatics
• CPC Class Codes: B01L 2400/086 using baffles or other fixed flow obstructions
• CPC Class Codes: B01L 3/0262 using touch-off at substrate or container
• CPC Class Codes: B01L 3/0293 for liquids
• CPC Class Codes: B01L 3/502715 characterised by interfacing components, e.g. fluidic, electrical, optical or mechanical interfaces
• CPC Class Codes: B01L 3/502769 characterised by multiphase flow arrangements
• CPC Class Codes: B01L 3/502784 specially adapted for droplet or plug flow, e.g. digital microfluidics automatic analysis using a stream of discrete samples in a tube system G01N35/08
• CPC Class Codes: G01N 1/28 Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Qmounting specimens on microscopic slides G02B21/34; means for supporting the objects or the materials to be analysed in electron microscopes H01J37/20 ; laboratory gas handling apparatus B01L5/00
• CPC Class Codes: G01N 2035/1034 Transferring microquantities of liquid
• CPC Class Codes: G01N 35/00871 Communications between instruments or with remote terminals
• CPC Class Codes: G01N 35/10 Devices for transferring samples or any liquids to, in, or from, the analysis apparatus, e.g. suction devices, injection devices G01N35/0099 takes precedence

Abstract

Microfluidic probe head for processing a sequence of separate liquid volumes separated by spacers. The microfluidic probe head includes: an inlet, an outlet, a first fluid channel and a second fluid channel and a fluid bypass connecting the first fluid channel and the second fluid channel. The first fluid channel delivers the sequence of separate liquid volumes from the inlet toward a deposition area, the fluid bypass allows the spacers to be removed from the first fluid channel obtaining a free sequence of separate liquid volumes without spacers, the first fluid channel delivers the free sequence of separate liquid volumes to the deposition area, and the second fluid channel delivers the removed spacers from the fluid bypass to the outlet. The present invention also provides a microfluidic probe and method for processing a sequence of separate liquid volumes.

Claims

1. A microfluidic probe head for processing a sequence of separate liquid volumes separated by spacers, the microfluidic probe head comprising:

an inlet and an outlet;

a first fluid channel and a second fluid channel;

a fluid bypass fluidly connected to the first fluid channel at a first bypass junction and to the second fluid channel at a second bypass junction, the first bypass junction and the second bypass junction are located on opposing ends of the fluid bypass;

a spacer insertion unit fluidly connected to the first fluid channel at a spacer junction located between the inlet and the first bypass junction, the spacer insertion configured to insert the spacers into the first fluid channel between liquid volumes in a timed fashion to provide the sequence of separate liquid volumes separated by spacers;

a spacer control unit located inside a body of the microfluidic probe head to synchronize the insertion of the spacers into the first fluid channel by the spacer insertion unit with an aspiration rate of the spacers into the second fluid channel;

at least one blocking element in the first bypass junction of the first fluid channel for redirecting the spacers from the first fluid channel into the fluid bypass, the at least one blocking element comprising a plurality of bars;

a valve device fluidly connected to liquid supplies located outside the body of microfluidic probe head and fluidly connected to the first fluid channel, the valve device feeds liquid volumes received from the liquid supplies into the first fluid channel; and

an inlet control unit located inside the body of the microfluidic probe head for fluidly connecting the inlet to one of the liquid supplies, the inlet control unit controls the valve device for feeding the liquid volumes into the first fluid channel and forming a sequence of separate liquid volumes, wherein a volume of each separate liquid volume is specified by the inlet control unit,

wherein the first fluid channel delivers the sequence of separate liquid volumes from the inlet toward a deposition area, the fluid bypass allows the spacers to be removed from the first fluid channel obtaining a free sequence of separate liquid volumes without spacers, the first fluid channel delivers the free sequence of separate liquid volumes to the deposition area, and the second fluid channel delivers the removed spacers from the fluid bypass to the outlet.

2. The microfluidic probe head of claim 1, wherein a spacer separating two subsequent separate liquid volumes of the sequence of separate liquid volumes from each other is immiscible with the separate liquid volumes.

3. The microfluidic probe head of claim 1, wherein the second fluid channel is configured for delivering the free sequence of separate liquid volumes from the deposition area to the outlet.

4. The microfluidic probe head of claim 3, further comprising:

a body including the first fluid channel, the second fluid channel and the fluid bypass, wherein the body has an end face configured for immersion in an immersion liquid;

a first aperture formed in the end face and fluidly connected to the first fluid channel, wherein the fluid bypass connects to the first fluid channel upstream of where the first fluid channel connects to the first aperture; and

a second aperture formed in the end face and fluidly connected to the second fluid channel.

5. The microfluidic probe head of claim 4, wherein a free sequence of separate liquid volumes is delivered through the first aperture and the first fluid channel at a first flow rate and aspirated together with some of the immersion liquid from the deposition area through the second aperture and the second fluid channel at a second flow rate, wherein the second flow rate is greater than the first flow rate so as to confine the delivered free sequence of separate liquid volumes within the immersion liquid, and a ratio of the second flow rate to the first flow rate corresponds to a laminar flow from the first aperture to the second aperture.

6. The microfluidic probe head of claim 1, further comprising:

an additional outlet; and

a third fluid channel configured for delivering the free sequence of separate liquid volumes from the deposition area to the additional outlet.

7. The microfluidic probe head of claim 6, further comprising:

a body including the first fluid channel, the second fluid channel, the third fluid channel and the fluid bypass, the body having an end face configured for immersion in an immersion liquid;

a first aperture formed in the end face and fluidly connected to the first fluid channel, wherein the fluid bypass connects to the first fluid channel upstream of where the first fluid channel connects to the first aperture;

a second aperture formed in the end face and fluidly connected to the second fluid channel;

a third aperture formed in the end face and fluidly connected to the third fluid channel.

8. The microfluidic probe head of claim 7, wherein a free sequence of separate liquid volumes is provided through the first aperture and the first fluid channel, some aspirated immersion liquid from the deposition area is provided through the second aperture and the second fluid channel, and the free sequence of separate liquid volumes together is aspirated with some of the immersion liquid from the deposition area through the third aperture and the third fluid channel.

9. The microfluidic probe head of claim 1, wherein the fluid bypass has a first width at the first bypass junction and a second width at the second bypass junction, and the at least one blocking element is adjacent to a lowermost part of the first width.

10. The microfluidic probe head of claim 1, wherein the fluid bypass tapers down from the first fluid channel toward the second fluid channel.

11. The microfluidic probe head of claim 1, wherein the second fluid channel includes a constriction configured for increasing a pressure at a location where the fluid bypass connects fluidly to the second fluid channel.

12. The microfluidic probe head of claim 1, further comprising:

a spacer supply located outside of the body of the microfluidic probe head fluidly connected to the spacer insertion unit via the inlet, the spacer supply supplies the spacer insertion unit with the spacers, the spacers comprising a non-polar fluid that is immiscible with any of the liquid volumes and an immersion liquid causing the liquid volumes to be separated from one another by the spacers.

13. The microfluidic probe head of claim 1, wherein the sequence includes separated volumes of at least one liquid that contains a biochemical substance.

14. The microfluidic probe head of claim 1, wherein the plurality of bars are contiguously positioned in a decreasing order of length comprising:

a first bar having a first length;

a second bar having a second length; and

a third bar having a third length, wherein the first length is greater than the second length, and the second length is greater than the third length,

wherein the first bar, the second bar, and the third bar have equal widths w and are separated by a distance D.

15. The microfluidic probe head of claim 14, further comprising:

at least one sub-channel located between two neighboring bars of the plurality of bars and between an inner wall of the first fluid channel and a bar of the plurality of bars, wherein a viscosity of a spacer separating two liquid volumes is higher than a viscosity of each of the separated liquid volumes, and

wherein an interfacial tension between the spacer and the two liquid volumes causes the spacers to be redirected off a front face of the plurality of bars rather than entering the sub-channels.

16. The microfluidic probe head of claim 1, further comprising:

a first detector located in a vicinity of the first fluid channel; and

a second detector located in a vicinity of the second fluid channel, the first detector and the second detector connected to the spacer control unit,

wherein the first and the second detectors detect and identify each spacer, and generate a first detection signal and a second detection signal, respectively, that is transmitted to the spacer control unit.

17. The microfluidic probe head of claim 16, wherein based on the first detection signal and the second detection signal the spacer control unit synchronizes the insertion rate of the spacers into the first fluid channel and the aspiration rate at which they are aspirated through the second fluid channel.