System and method for operating a three-dimensional printer to compensate for radial velocity variations

• US 10,639,841 B2
• Filed: 07/11/2017
• Issued: 05/05/2020
• Est. Priority Date: 10/07/2014
• Status: Active Grant

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Donaldson, Patricia J., Folkins, Jeffrey J.
• Primary Examiner(s): Hauth, Galen H
• Application Number:
  US15/646,725
• Publication Number:
  US 20170305138A1
• Time in Patent Office: 1,029 Days
• CPC Class Codes: B29C 64/106 using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B29C 64/209 Heads; Nozzles
• CPC Class Codes: B29C 64/227 Driving means
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor

Abstract

A three-dimensional object printer is configured to enable the density of material ejected by at least one printhead onto a rotating platen near its circumferential edge to be approximately the same as the density of the material ejected onto the rotating platen near the center of the platen.

Claims

1. A three-dimensional object printer comprising:

a circular platen configured to rotate about a center of the platen;

a first actuator operatively connected to the platen, the first actuator being configured to rotate the platen about the center of the platen;

a radial arm that extends from a position opposite the center of the platen to a position opposite a circumferential edge of the platen, the radial arm being parallel to a planar surface of the platen that rotates about the center of the platen;

at least one printhead mounted to the radial arm, the at least one printhead being configured to eject material onto the platen as the platen rotates past the at least one printhead, the at least one printhead being further configured with a linear array of inkjets, the inkjets in the linear array are separated from one another by a same distance;

a second actuator operatively connected to the at least one printhead, the second actuator being configured to move the at least one printhead along the radial arm; and

a controller operatively connected to the at least one printhead, the first actuator, and the second actuator, the controller being configured to;

operate the first actuator to rotate the platen at different angular velocities with respect to a distance of the at least one printhead from the position opposite the center of platen and to operate the second actuator to move the at least one printhead along the radial arm at different speeds with respect to the distance of the at least one printhead from the position opposite the center of the platen; and

operate the at least one printhead to eject material toward the platen as the platen rotates past the at least one printhead and the at least one printhead moves along the radial arm.

2. The three-dimensional object printer of claim 1, the controller being further configured to:

operate the first actuator to change the angular velocity of the rotation of the platen to maintain a density of the material ejected onto a portion of the rotating platen nearer the center of the platen constant with a density of the material ejected onto a portion of the rotating platen nearer the circumferential edge of the platen.

3. The three-dimensional object printer of claim 1, the controller being further configured to:

operate the first actuator to change the angular velocity of the rotation of the platen as the second actuator moves the at least one printhead between a position nearer the center of the platen and a position nearer the circumferential edge of the platen to maintain a product of a radial distance of the at least one printhead from the center of the platen and the angular velocity of the rotating platen constant as the at least one printhead moves between the position nearer the center of the platen and the position nearer the circumferential edge of the platen.

4. The three-dimensional object printer of claim 3, the controller being further configured to:

operate the first actuator to increase the angular velocity of the rotation of the platen as the second actuator moves the at least one printhead from the position nearer the circumferential edge of the platen towards the position nearer the center of the platen to maintain the product of the radial distance of the at least one printhead from the center of the platen and the angular velocity of the platen constant as the at least one printhead moves towards the position nearer the center of the platen.

5. The three-dimensional object printer of claim 3, the controller being further configured to:

operate the first actuator to decrease the angular velocity of the rotation of the platen as the second actuator moves the at least one printhead from the position nearer the center of the platen towards the position nearer the circumferential edge of the platen to maintain the product of the radial distance of the at least one printhead from the center of the platen and the angular velocity of the platen constant as the at least one printhead moves towards the position nearer the circumferential edge of the platen.

6. The three-dimensional printer of claim 1, the controller being further configured to operate the second actuator to change a velocity of the at least one printhead along the radial arm as the at least one printhead moves along the radial arm;

and

to operate the first actuator to rotate the platen at a same angular velocity.

7. The three-dimensional object printer of claim 6, the controller being further configured to:

operate the second actuator to move the at least one printhead along the radial arm between a position nearer the center of the platen and a position nearer the circumferential edge of the platen at a speed that enables a product of a radial distance of the at least one printhead from the center of the platen and an angular velocity of the platen to remain constant as the at least one printhead moves between a position nearer the center of the platen and a position nearer the circumferential edge of the platen.

8. The three-dimensional object printer of claim 7, the controller being further configured to:

operate the second actuator to reduce the speed of the at least one printhead as the at least one printhead moves towards the position nearer the circumferential edge of the platen to maintain the product of the radial distance of the at least one printhead from the center of the platen and the angular velocity of the platen constant as the at least one printhead moves towards the position nearer the circumferential edge of the platen.

9. The three-dimensional object printer of claim 7, the controller being further configured to:

operate the second actuator to increase the speed of the at least one printhead as the at least one printhead moves towards the position nearer the center of the platen to maintain the product of the radial distance of the at least one printhead from the center of the platen and the angular velocity of the platen constant as the at least one printhead moves towards the position nearer the center of the platen.

10. The three-dimensional object printer of claim 1, the second actuator being further configured to rotate the at least one printhead with respect to the radial arm and the controller being further configured to operate the second actuator to rotate the at least one printhead to change an angle between the at least one printhead and the radial arm.

11. The three-dimensional object printer of claim 10, the controller being further configured to:

operate the second actuator to rotate the at least one printhead with respect to the radial arm to increase an angle between the at least one printhead and the radial arm as the at least one printhead moves towards the circumferential edge of the platen.

12. The three-dimensional object printer of claim 10, the controller being further configured to:

operate the second actuator to rotate the at least one printhead with respect to the radial arm to decrease an angle between the at least one printhead and the radial arm as the at least one printhead moves towards the center of the platen.

13. The three-dimensional object printer of claim 6, the controller being further configured to:

generate data for operating the at least one printhead from image data corresponding to an object to be produced by the three-dimensional object printer, the data for operating the at least one printhead corresponding to a plurality of cylinders concentric with the center of the platen; and

operate the at least one printhead with reference to the generated data.

14. The three-dimensional object printer of claim 13, the controller being further configured to:

generate the data for operating the at least one printhead to make a product of a radial position of a circumference of each cylinder and a change in circumference between a previous cylinder and a current cylinder a constant.

15. The three-dimensional object printer of claim 1, the at least one printhead being configured as at least two printheads mounted to the radial arm, the inkjets within each of the at least two printheads being separated from one another in a direction aligned with the radial arm by a same distance, one of the at least two printheads being nearer the center of the platen and being aligned with the radial arm and another of the least two printheads being nearer the circumferential edge and being positioned at an angle with reference to the radial arm so the inkjets in the other printhead nearer the circumferential edge eject material drops at a density constant with a density for the material drops ejected by the printhead nearer the center of the platen.