Automatic control method used for defrosting a heat pump for a vehicle

• US 10,639,965 B2
• Filed: 08/21/2018
• Issued: 05/05/2020
• Est. Priority Date: 03/08/2012
• Status: Active Grant

• Current Assignee: Renault Sas (Renault)
• Original Assignee: Renault Sas (Renault)
• Inventors: Quetant, Eudes, Goutal, Virginie, Pasquini, Myriam
• Primary Examiner(s): Tran, Len
• Assistant Examiner(s): Oswald, Kristin U
• Application Number:
  US16/107,852
• Publication Number:
  US 20190023104A1
• Time in Patent Office: 623 Days
• Field of Search: 62 81
• CPC Class Codes: B60H 1/00921 where the flow direction of the refrigerant does not change and there is an extra subcondenser, e.g. in an air duct
• CPC Class Codes: B60H 1/321 for preventing the freezing of a heat exchanger
• CPC Class Codes: B60H 1/3213 for increasing the efficiency in a vehicle heat pump
• CPC Class Codes: F25B 47/025 by reversing the cycle

Abstract

A control method for a heat pump system, or for a motor vehicle, which includes a compressor, an internal heat exchanger forming a condenser in a heating mode, an expansion valve, an outer heat exchanger forming an evaporator in the heating mode, and an accumulator. The defrosting of the outer exchanger is detected, the defrosting of the accumulator is detected, and depending on the case, defrosting the outer exchanger and/or defrosting the accumulator is started.

Claims

1. A control method for a heat pump system for a motor vehicle, the system including a compressor for heating and compressing a refrigerant fluid, an internal heat exchanger forming a condenser in a heating mode for heating internal air by exchange with the refrigerant fluid flowing from the compressor, an expansion valve for cooling the refrigerant fluid, an external heat exchanger forming an evaporator in the heating mode for heating the refrigerant liquid flowing from the expansion valve by exchange with external air, and an accumulator interposed between the external heat exchanger and the compressor for storing the refrigerant fluid before compression, the method comprising:

a) in the heating mode, detecting frosting of the external heat exchanger;

b) determining a data element representing a duration of the frosting of the heat exchanger;

c) if the duration of the frosting of the external heat exchanger is greater than or equal to a first predetermined maximum duration, sending a command for defrosting the external heat exchanger; and

d) if a command for defrosting the external heat exchanger is sent, starting an operation of defrosting the external heat exchanger and, according to a predefined criterion, starting an operation of defrosting the accumulator by circulating a fluid compressed by the compressor in the external heat exchanger and the accumulator,

wherein, in operation a), frosting of the external heat exchanger is detected if the external air temperature is below a second predetermined temperature value and the temperature difference between the external air temperature and the temperature of the refrigerant fluid at an outlet of the external heat exchanger is above a third predetermined temperature value.

2. The method as claimed in claim 1, wherein an operation of defrosting the accumulator is started on one of every n occasions, where n is an integer greater than or equal to 2, if a command for defrosting the external heat exchanger is sent, and an operation of defrosting the external heat exchanger is started on other occasions.

3. The method as claimed in claim 1, wherein the operation of defrosting the external heat exchanger comprises putting the compressor into operation at a first predetermined motor speed, to cause hot refrigerant fluid to flow in the external heat exchanger and the accumulator for a duration which is less than or equal to a third predetermined maximum duration, the motor speed and the third maximum duration being a function of the defrosting operation.

4. The method as claimed in claim 3, the system further including a motorized fan unit near the external heat exchanger, the operation of defrosting the external exchanger further comprises, if the external air temperature is above a first predetermined temperature value, putting the motorized fan unit into operation for a duration less than or equal to a fourth maximum duration to produce an air flow used to remove water remaining on outer walls of the external heat exchanger after melting of the frost.

5. The method as claimed in claim 1, wherein the third temperature value is a function of the external air temperature.

6. The method as claimed in claim 1, wherein the operation of defrosting the external exchanger is started only if a speed of the vehicle is less than or equal to a predetermined value of speed of 30 km/h or below.

7. A control method for a heat pump system for a motor vehicle, the system including a compressor for heating and compressing a refrigerant fluid, an internal heat exchanger forming a condenser in a heating mode for heating internal air by exchange with the refrigerant fluid flowing from the compressor, an expansion valve for cooling the refrigerant fluid, an external heat exchanger forming an evaporator in the heating mode for heating the refrigerant liquid flowing from the expansion valve by exchange with external air, and an accumulator interposed between the external heat exchanger and the compressor for storing the refrigerant fluid before compression, the method comprising:

a) in the heating mode, detecting frosting of the external heat exchanger;

b) determining a data element representing a duration of the frosting of the heat exchanger;

c) if the duration of the frosting of the external heat exchanger is greater than or equal to a first predetermined maximum duration, sending a command for defrosting the external heat exchanger; and

d) if a command for defrosting the external heat exchanger is sent, starting an operation of defrosting the external heat exchanger and, according to a predefined criterion, starting an operation of defrosting the accumulator by circulating a fluid compressed by the compressor in the external heat exchanger and the accumulator,

wherein;

operation a) further comprises detecting the frosting of the accumulator;

operation b) further comprises determining a data element representing the duration of the frosting of the accumulator; and

operation c) further comprises sending a command for defrosting the accumulator if the duration of the frosting of the external heat accumulator is greater than or equal to a second predetermined maximum duration;

wherein an operation of defrosting the accumulator is started if a command for defrosting the accumulator is sent; and

wherein, during operation b), a first counter is incremented when the frosting of the external heat exchanger is detected, and a second counter is incremented when the frosting of the accumulator is detected.

8. The method as claimed in claim 7, wherein, in operation a), the frosting of the accumulator is detected if the motor speed of the compressor is above a second predetermined value of motor speed, an external air temperature is below a fourth predetermined temperature value, and a temperature difference between the external air temperature and a temperature of the refrigerant fluid at an outlet of the external heat exchanger is above a fifth predetermined temperature value.

9. The method as claimed in claim 8, wherein the fifth temperature value is a function of the external air temperature.

10. The method as claimed in claim 7, wherein the first and second counters are reset to zero when the external air temperature is higher than or equal to a sixth predetermined positive temperature value.

11. The method as claimed in claim 7, wherein, during operation c), a command for defrosting the external exchanger is sent if the count value of the first counter is greater than or equal to a first count value representing the first maximum duration, and a command for defrosting the accumulator is sent if the count value of the second counter is greater than or equal to a second count value representing the second maximum duration.

12. The method as claimed in claim 7, wherein an incrementation interval, or an incrementation speed, of at least one of the first counter and the second counter is a function of an external temperature.

13. The method as claimed in claim 7, wherein an incrementation interval, or an incrementation speed, of at least one of the first counter and the second counter is a function of a temperature difference between an external air temperature and a temperature of the refrigerant fluid at an outlet of the external heat exchanger.

14. A control method for a heat pump system for a motor vehicle, the system including a compressor for heating and compressing a refrigerant fluid, an internal heat exchanger forming a condenser in a heating mode for heating internal air by exchange with the refrigerant fluid flowing from the compressor, an expansion valve for cooling the refrigerant fluid, an external heat exchanger forming an evaporator in the heating mode for heating the refrigerant liquid flowing from the expansion valve by exchange with external air, and an accumulator interposed between the external heat exchanger and the compressor for storing the refrigerant fluid before compression, the method comprising:

a) in the heating mode, detecting frosting of the external heat exchanger;

b) determining a data element representing a duration of the frosting of the heat exchanger;

c) if the duration of the frosting of the external heat exchanger is greater than or equal to a first predetermined maximum duration, sending a command for defrosting the external heat exchanger; and

d) if a command for defrosting the external heat exchanger is sent, starting an operation of defrosting the external heat exchanger and, according to a predefined criterion, starting an operation of defrosting the accumulator by circulating a fluid compressed by the compressor in the external heat exchanger and the accumulator,

wherein the operation of defrosting the external heat exchanger comprises putting the compressor into operation at a first predetermined motor speed, to cause hot refrigerant fluid to flow in the external heat exchanger and the accumulator for a duration which is less than or equal to a third predetermined maximum duration, the motor speed and the third maximum duration being a function of the defrosting operation,

wherein the putting the compressor into operation at a first motor speed for a duration which is less than or equal to a third maximum duration comprises;

putting the compressor into operation at the first motor speed;

incrementing a third counter, as long as the temperature of the refrigerant fluid at an outlet of the external heat exchanger is less than or equal to a seventh predetermined temperature value and as long as a count value of the third counter is less than a third predetermined count value representing a fifth maximum duration which is less than the third maximum duration, and as long as an external temperature is less than or equal to an eighth predetermined temperature; and

stopping the compressor when the incrementing of the third counter is stopped.

15. The method as claimed in claim 14, wherein the putting the motorized fan unit into operation for a duration which is less than or equal to a fourth maximum duration comprises:

putting the motorized fan unit into operation and if an external air temperature is greater than or equal to the first predetermined temperature value;

incrementing a fourth counter, as long as a temperature of the fluid at the outlet of the external heat exchanger is greater than or equal to a ninth predetermined temperature value and as long as the count value of the fourth counter is less than a fourth predetermined count value representing said fourth maximum duration; and

stopping the motorized fan unit when the incrementing of the fourth counter is stopped.

16. The method as claimed in claim 15, wherein the compressor is put into operation while the motorized fan unit is being put into operation.

17. The method as claimed in claim 16, wherein, during the incrementing of the fourth counter, the compressor operates at a third motor speed which is less than or equal to said first motor speed.