Multi-component package for a heavy or bulky item, such as an article of furniture

• US 10,640,286 B1
• Filed: 01/16/2018
• Issued: 05/05/2020
• Est. Priority Date: 01/16/2017
• Status: Active Grant

• Current Assignee: Green Bay Packaging Incorporated
• Original Assignee: Green Bay Packaging Incorporated
• Inventors: Lycourt, Lance, Chavatzas, Anthony
• Primary Examiner(s): Larson, Justin M
• Application Number:
  US15/872,248
• Time in Patent Office: 840 Days
• CPC Class Codes: B65B 5/04 Packaging single articles
• CPC Class Codes: B65B 5/10 Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
• CPC Class Codes: B65B 7/28 by applying separate preformed closures, e.g. lids, covers
• CPC Class Codes: B65D 2585/648 chairs and armchairs
• CPC Class Codes: B65D 5/22 held erect by extensions of one or more sides being doubled-over to enclose extensions of adjacent sides
• CPC Class Codes: B65D 5/322 at least one container body part formed by folding a single blank to essentially U-shape with or without extensions which form openable lid elements
• CPC Class Codes: B65D 5/443 Integral reinforcements, e.g. folds, flaps double walls B65D5/02
• CPC Class Codes: B65D 5/68 Telescope flanged lids
• CPC Class Codes: B65D 77/20 by applying separate lids or covers , i.e. flexible membrane or foil-like covers
• CPC Class Codes: B65D 85/64 for bulky articles

Abstract

A package has a receiving portion having opposing sidewalls extending upwardly from a bottom panel to define an item-receiving area therein, and a cover configured to be positioned about the receiving portion to enclose the item-receiving area. The receiving portion may include reinforcing members extending upwardly from the corners of the bottom panel and positioned at the edges of the sidewalls. A floor member, configured to reduce lateral movement of the item in the item-receiving area, may also be positioned on the bottom panel of the receiving portion.

Claims

1. A package for an item, comprising:

a receiver including a bottom panel and pair of spaced-apart sidewalls foldably connected to and extending upwardly from opposite sides defined by the bottom panel, wherein the bottom panel defines a series of corners and is adapted to be placed on a supporting surface such as a floor, and wherein the side walls are configured to be folded upwardly relative to the bottom panel and an item-receiving area is located above the bottom panel and between the sidewalls;

a reinforcing member extending upwardly from the bottom panel at each corner, wherein the reinforcing members are defined by the sidewalls, and wherein each reinforcing member is formed by a series of folded panels defined by an extension portion of one of the sidewalls;

an opening defined by the receiver and through which the item-receiving area is accessible, wherein the item is capable of being positioned within the item-receiving area via lateral movement of the item through the opening to position the item within the item-receiving area above the bottom panel; and

a cover configured to be positioned about the receiver for enclosing the item-receiving area and maintaining the item therewithin.

2. The package of claim 1, further comprising locking structure associated with each reinforcing member and its associated sidewall for securing the folded panels in position relative to the side wall.

3. The package of claim 1, further comprising a floor member configured to be positioned on the bottom panel, and retainer structure associated with the floor member that interfaces with the item to prevent lateral movement of the item within the item-receiving area.

4. The package of claim 3, wherein the floor member comprises a floor panel and wherein the retainer structure comprises folded extensions of edge portions of the floor panel that are configured to abut the item.

5. The package of claim 1, further comprising a pair of bottom retainer walls that extend between the pair of sidewalls.

6. The package of claim 5, further comprising a floor member configured to be positioned on the bottom panel, and retainer structure associated with the floor member that interfaces with the items to prevent lateral movement of the item within the item-receiving area, and wherein the floor member comprises a floor panel and wherein the retainer structure is defined by folded extensions of the floor panel.

7. The package of claim 6, wherein locking structure is interposed between each reinforcing member and one of the bottom retainer walls.

8. The package of claim 7, wherein the bottom retainer wall comprises a pair of folded bottom wall panels, and wherein the locking structure comprises a locking tab on one of the panels of the side wall defining the reinforcing member, wherein the locking tab is received between and secured by the folded bottom wall panels.

9. A method of packaging an item, comprising the acts of:

providing a receiver including a bottom panel and pair of spaced-apart sidewalls foldably connected to and extending upwardly from opposite sides defined by the bottom panel, wherein the bottom panel defines a series of corners and is adapted to be placed on a supporting surface such as a floor, and wherein the side walls are folded upwardly relative to the bottom panel and an item-receiving area is located above the bottom panel and between the sidewalls, and wherein an opening is defined by the receiver above the bottom panel and between the sidewalls through which the item-receiving area is accessible, and wherein the receiver further includes a reinforcing member extending upwardly from the bottom panel at each corner, wherein the reinforcing members are defined by the sidewalls, and wherein each reinforcing member is formed by a series of folded panels defined by an extension portion of one of the sidewalls;

moving the item laterally through the opening into the item-receiving area to position the item within the item-receiving area above the bottom panel; and

enclosing the receiver with a cover that is positioned about the receiver for enclosing the item-receiving area defined by the receiver and maintaining the item within the item-receiving area.

10. The method of claim 9, further comprising engaging each reinforcing member with its associated sidewall for securing the folded panels in position relative to the side wall.

11. The method of claim 9, further comprising the act of positioning a floor member on the bottom panel, and providing retainer structure on the floor member that interfaces with the item to prevent lateral movement of the item within the item-receiving area.

12. The method of claim 11, wherein the floor member comprises a floor panel and wherein the act of providing retainer structure is carried out by folding extensions of edge portions of the floor panel about the item.

13. The method of claim 9, further comprising the act of providing a pair of bottom retainer walls that extend between the pair of sidewalls.

14. The method of claim 13, further comprising the act of positioning a floor member on the bottom panel, wherein the floor member comprises a floor panel, and wherein the act of providing retainer structure is carried out by folding extensions of the floor panel.

15. The method of claim 14, further comprising the act of engaging locking structure between each reinforcing member and one of the bottom retainer walls.

16. The method of claim 15, wherein the bottom retainer wall comprises a pair of folded bottom wall panels, and wherein the locking structure comprises a locking tab on one of the panels of the side wall defining the reinforcing member, and positioning the locking tab between the folded bottom wall panels.

17. A package for an item, comprising:

a receiver including a bottom panel and pair of spaced-apart sidewalls extending upwardly from opposite sides defined by the bottom panel, wherein the bottom panel defines a series of corners and is adapted to be placed on a supporting surface such as a floor, and wherein an item-receiving area is located above the bottom panel and between the sidewalls;

a reinforcing member extending upwardly from the bottom panel at each corner;

an opening defined by the receiver and through which the item-receiving area is accessible, wherein the item is capable of being positioned within the item-receiving area via lateral movement of the item through the opening to position the item within the item-receiving area above the bottom panel;

a floor member configured to be positioned on the bottom panel, and retainer structure associated with the floor member that interfaces with the item to prevent lateral movement of the item within the item-receiving area, wherein the floor member comprises a floor panel and wherein the retainer structure comprises folded extensions of edge portions of the floor panel that are configured to abut the item; and

a cover configured to be positioned about the receiver for enclosing the item-receiving area and maintaining the item therewithin.

18. A package for an item, comprising:

a receiver including a bottom panel and pair of spaced-apart sidewalls extending upwardly from opposite sides defined by the bottom panel, and a pair of bottom retainer walls that extend between the pair of sidewalls, wherein the bottom panel defines a series of corners and is adapted to be placed on a supporting surface such as a floor, and wherein an item-receiving area is located above the bottom panel and between the sidewalls;

a reinforcing member extending upwardly from the bottom panel at each corner;

an opening defined by the receiver and through which the item-receiving area is accessible, wherein the item is capable of being positioned within the item-receiving area via lateral movement of the item through the opening to position the item within the item-receiving area above the bottom panel; and

a cover configured to be positioned about the receiver for enclosing the item-receiving area and maintaining the item therewithin.

19. The package of claim 18, further comprising a floor member configured to be positioned on the bottom panel, and retainer structure associated with the floor member that interfaces with the item to prevent lateral movement of the item within the item-receiving area, and wherein the floor member comprises a floor panel and wherein the retainer structure is defined by folded extensions of the floor panel.

20. The package of claim 19, wherein each reinforcing member is formed by a series of folded panels defined by an extension portion of one of the sidewalls, and wherein locking structure is interposed between each reinforcing member and one of the retainer walls.

21. The package of claim 20, wherein the bottom retainer wall comprises a pair of folded bottom wall panels, and wherein the locking structure comprises a locking tab on one of the panels of the side wall defining the reinforcing member, wherein the locking tab is received between and secured by the folded bottom wall panels.

22. A method of packaging an item, comprising the acts of:

providing a receiver including a bottom panel and pair of spaced-apart sidewalls extending upwardly from opposite sides defined by the bottom panel, wherein the bottom panel defines a series of corners and is adapted to be placed on a supporting surface such as a floor, and wherein an item-receiving area is located above the bottom panel and between the sidewalls, and wherein an opening is defined by the receiver through which the item-receiving area is accessible;

providing a reinforcing member extending upwardly from the bottom panel at each corner;

positioning a floor panel on the bottom panel, and providing retainer structure on the floor panel;

moving the item laterally through the opening into the item-receiving area to position the item within the item-receiving area above the bottom panel, wherein the retainer structure on the floor member interfaces with the item to prevent lateral movement of the item within the item-receiving area, and wherein the act of providing retainer structure is carried out by folding extensions of edge portions of the floor panel about the item; and

enclosing the receiver to maintaining the item within the item-receiving area defined by the receiver.

23. A method of packaging an item, comprising the acts of:

providing a receiver including a bottom panel and pair of spaced-apart sidewalls extending upwardly from opposite sides defined by the bottom panel, wherein the bottom panel defines a series of corners and is adapted to be placed on a supporting surface such as a floor, and wherein an item-receiving area is located above the bottom panel and between the sidewalls, and wherein an opening is defined by the receiver through which the item-receiving area is accessible;

providing a reinforcing member extending upwardly from the bottom panel at each corner;

providing a pair of bottom retainer walls that extend between the pair of sidewalls;

moving the item laterally through the opening into the item-receiving area to position the item within the item-receiving area above the bottom panel; and

enclosing the receiver to maintaining the item within the item-receiving area defined by the receiver.

24. The method of claim 23, further comprising the act of positioning a floor member on the bottom panel, and providing retainer structure on the floor member that interfaces with the item to prevent lateral movement of the item within the item-receiving area, wherein the floor member comprises a floor panel and wherein the act of providing retainer structure is carried out by folding extensions of the floor panel.

25. The method of claim 24, wherein each reinforcing member is formed by a series of folded panels defined by an extension portion of one of the sidewalls, and further comprising the act of engaging locking structure between each reinforcing member and one of the retainer walls.

26. The method of claim 25, wherein the bottom retainer wall comprises a pair of folded bottom wall panels, and wherein the locking structure comprises a locking tab on one of the panels of the side wall defining the reinforcing member, and positioning the locking tab between the folded bottom wall panels.