Drum motor with alternative transmission mount

• US 10,640,296 B2
• Filed: 06/29/2017
• Issued: 05/05/2020
• Est. Priority Date: 06/30/2016
• Status: Active Grant

• Current Assignee: Interroll Holding AG
• Original Assignee: Interroll Holding AG
• Inventors: Mans, Erwin
• Primary Examiner(s): Deuble, Mark A
• Application Number:
  US16/313,952
• Publication Number:
  US 20190225428A1
• Time in Patent Office: 1,041 Days
• Field of Search: 198788
• CPC Class Codes: B65G 13/06 Roller driving means
• CPC Class Codes: B65G 23/08 with self-contained driving mechanisms, e.g. motors and associated gearing

Abstract

A motor-driven conveyor roller comprises a conveyor roller tube, a first axle unit inserted into a first end of the conveyor roller tube, a first bearing unit at the first end, around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit, a drive unit, and a first gearing arranged in the conveyor roller tube and which transmits a torque, generated by the drive unit, between the conveyor roller tube and the first axle unit.

An end cap is connected fixedly in terms of torque to the conveyor roller tube at the first end and to which the first gearing is connected fixedly in terms of torque at a first gearing connection section of the end cap, wherein the end cap has a second gearing connection section, which is different from the first gearing connection section.

Claims

1. A motor-driven conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a drive unit;

a single gearing arranged in the conveyor roller tube and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit; and

an end cap connected fixedly in terms of torque to the conveyor roller tube at the first end, the end cap comprising two portions capable of being utilized as a gearing connection section, wherein alternatively one of the two portions defines the gearing connection section.

2. The conveyor roller as claimed in claim 1, wherein the gearing connection section comprises a force-fitting connection fixed in terms of torque to the single gearing.

3. The conveyor roller as claimed in claim 1, wherein the gearing connection section comprises a non-force-fitting connection fixed in terms of torque to the single gearing.

4. The conveyor roller as claimed in claim 3, wherein the gearing connection section provides a form-fitting connection fixed in terms of torque to the single gearing.

5. The conveyor roller as claimed in claim 2, wherein when the single gearing comprises the force-fitting connection fixed in terms of torque to the single gearing, the second portion of the end cap does not interact with the single gearing for torque transmission.

6. The conveyor roller as claimed in claim 1, wherein the gearing connection section comprises an inner cylindrical peripheral surface of the conveyor roller tube that forms a press fit with an outer cylindrical peripheral surface of the single gearing.

7. The conveyor roller as claimed in claim 6, wherein the gearing connection section has an axial surface or a peripheral surface having at least one projection or one depression.

8. The conveyor roller as claimed in claim 1, further comprising:

a second axle unit inserted into a second end, opposite the first end, of the conveyor roller tube; and

a second bearing unit at a second end of the conveyor roller tube, which is fastened in a second end cap, the second end cap being of identical design to the first end cap and fastened in the conveyor roller tube mirror symmetrically with respect to the first end cap relative to a central cross-sectional area of the conveyor roller tube.

9. The conveyor roller as claimed in claim 1, further comprising a first seal element disposed between the first axle unit and the first end cap and which is fastened in the first end cap.

10. The conveyor roller as claimed in claim 1, wherein the first gearing has a motor connection flange and is coupled by means of the motor connection flange to a motor arranged in the conveyor roller tube.

11. A conveyor roller system having a conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a drive unit; and

a single gearing arranged in the conveyor roller tube and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit; and

an end cap is-connected fixedly in terms of torque to the conveyor roller tube at the first end, the end cap comprising two portions capable of being utilized as a gearing connection section, wherein alternatively one of the two portions defines the gearing connection;

wherein the gearing connection section fixes the single gearing relative the end cap in terms of torque.

12. The conveyor roller system of claim 11, where the connection formed by the single gearing transmits torque to the end cap by means of a form fit.

13. The conveyor roller system as claimed in claim 11, wherein:

the gearing connection section of the end cap has an axial surface or a peripheral surface having at least one projection or one depression, and the connection region of the single gearing has a depression or a projection which is disposed against the projection or the depression of the end cap for torque transmission.

14. The conveyor roller system as claimed in claim 11, wherein the single gearing consists of a metallic material and interacts with the first-gearing connection section through a first of the two portions capable of being utilized as a gearing connection section, or, alternatively, the single gearing consists of a polymer material and interacts with the gearing connection section through a second of the two portions capable of being utilized as a gearing connection section.

15. The conveyor roller system as claimed in claim 11, wherein the single gearing has a first motor connection flange and the single gearing is adapted to be coupled by the first motor connection flange to a motor arranged in the conveyor roller tube, or, alternatively, the single gearing has a second motor connection flange and the single gearing is adapted to be coupled by the second motor connection flange to the motor arranged in the conveyor roller tube.

16. A motor-driven conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a drive unit;

a gearing arranged in the conveyor roller tube and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit; and

an end cap is connected fixedly in terms of torque to the conveyor roller tube at the first end and to which the first gearing is connected fixedly in terms of torque, the end cap comprising two portions capable of being utilized as a gearing connection section, wherein alternatively one of the two portions is adapted to define the gearing connection section.

17. A method for producing a motor-driven conveyor roller, comprising the steps of:

providing a conveyor roller tube having a first and a second end

fastening a first end cap to the first end of the conveyor roller tube;

fastening a first axle bearing unit in the first end cap and rotatably mounting a first axle unit to the first axle bearing unit; and

fastening a first gearing to a first gearing connection section of the first end cap in a force-fitting manner;

wherein the first end cap also has a second gearing connection section and, as an alternative to the first gearing, a second gearing is fastened to the second gearing connection section.

18. The method as claimed in claim 17, further comprising:

an electric motor arranged in the conveyor roller tube and mechanically coupled to the conveyor roller tube for generating a torque between the conveyor roller tube and the first axle unit.

19. The method as claimed in claim 17, further comprising:

a second axle unit arranged in a second axle bearing unit in a second end cap at the second end of the conveyor roller tube, wherein the second end cap is identical to the first end cap.

20. A motor-driven conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a second axle unit inserted into a second end, opposite the first end, of the conveyor roller tube; and

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a second bearing unit at a second end of the conveyor roller tube;

a drive unit;

a single gearing arranged in the conveyor roller tube and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit; and

a first end cap connected fixedly in terms of torque to the conveyor roller tube at the first end, the first end cap comprising two portions capable of being utilized as a gearing connection section, wherein alternatively one of the two portions defines the gearing connection section; and

a second end cap connected fixedly in terms of torque to the conveyor roller tube at the second end, the second end cap being of identical design to the first end cap and fastened in the conveyor roller tube mirror symmetrically with respect to the first end cap relative to a central cross-sectional area of the conveyor roller tube.

21. A motor-driven conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a drive unit;

a single gearing arranged in the conveyor roller tube and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit; and

an end cap connected fixedly in terms of torque to the conveyor roller tube at the first end, the end cap comprising two portions capable of being utilized as a gearing connection section, wherein alternatively one of the two portions defines the gearing connection section;

wherein the single gearing consists of a metallic material and interacts with the gearing connection section through a first of the two portions capable of being utilized as a gearing connection section, or, alternatively, the single gearing consists of a polymer material and interacts with the gearing connection section through a second of the two portions capable of being utilized as a gearing connection section.

22. A motor-driven conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a drive unit;

a single gearing arranged in the conveyor roller tube and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit; and

an end cap connected fixedly in terms of torque to the conveyor roller tube at the first end, the end cap comprising two portions capable of being utilized as a gearing connection section, wherein alternatively one of the two portions defines the gearing connection section;

wherein the single gearing has a first motor connection flange and the single gearing is adapted to be coupled by the first motor connection flange to a motor arranged in the conveyor roller tube, or, alternatively, the single gearing has a second motor connection flange and the single gearing is adapted to be coupled by the second motor connection flange to the motor arranged in the conveyor roller tube.

23. A motor-driven conveyor roller comprising:

a conveyor roller tube;

a first axle unit inserted into a first end of the conveyor roller tube;

a first bearing unit at the first end around which the conveyor roller tube is mounted so as to be correspondingly rotatable around the first axle unit;

a drive unit; and

an end cap adapted for interchangeable use with either a first gearing or a second gearing and which transmits a torque generated by the drive unit between the conveyor roller tube and the first axle unit, wherein the end cap comprises two portions capable of being utilized as a gearing connection section, wherein one of the two portions defines the gearing connection section for either of, alternatively, the first gearing or the second gearing.