Material waste sorting system and method

• US 10,640,309 B2
• Filed: 03/07/2017
• Issued: 05/05/2020
• Est. Priority Date: 08/05/2011
• Status: Active Grant

• Current Assignee: Komar Industries Inc.
• Original Assignee: Mark E. Koenig
• Inventors: Koenig, Mark E.
• Primary Examiner(s): Nguyen, Jimmy T
• Application Number:
  US15/452,406
• Publication Number:
  US 20170174451A1
• Time in Patent Office: 1,155 Days
• Field of Search: 100 43, 100117, 100144, 100145, 414 21, 414325, 414326, 414808, 209930
• CPC Class Codes: B30B 11/24 using screws or worms
• CPC Class Codes: B30B 11/241 Drive means therefor; screw bearings
• CPC Class Codes: B30B 15/14 Control arrangements for mechanically-driven presses
• CPC Class Codes: B30B 15/26 Programme control arrangements
• CPC Class Codes: B30B 9/301 Feed means
• CPC Class Codes: B30B 9/3039 Fluid removing means
• CPC Class Codes: B65D 88/26 Hoppers, i.e. containers having funnel-shaped discharge sections B65D88/34 - B65D88/78 take precedence
• CPC Class Codes: B65G 65/40 Devices for emptying otherwise than from the top
• CPC Class Codes: B65G 65/46 using screw conveyors
• CPC Class Codes: B65G 69/20 Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air

Abstract

Exemplary embodiments include improved systems and methods for sorting and metering materials to be recycled at a material recovery facility. Systems and methods for the accurate and automated sorting and metering of recoverable materials may include a bunker with an integral conveyor adapted to meter presorted materials such that predetermined amounts of the materials may be delivered to a baler for baling and sale. Exemplary systems may include an auger screw type conveyor sized and shaped to deliver the materials to, for example, a baling system. The systems may also include a crusher for reducing the volume of the materials prior to metering from the bunker; by reducing the volume of the materials in the bunker, a baler may operate more efficiently, increasing output from the facility.

Claims

1. A system for metering sorted waste materials comprising:

a bunker adapted to receive and store waste materials, the bunker comprising an exit aperture;

a chute adapted to channel waste materials into the bunker, the chute having an upper input aperture at a sorting area and a lower output aperture adapted to allow for transfer of waste materials into the bunker;

means for weighing an amount of waste material in the bunker;

a conveying means in association with the means for weighing, the conveying means adapted to convey and meter a predetermined amount of waste material out of the bunker through the exit aperture;

a controller means for controlling an operation of the conveying means such that the means for weighing the amount of waste material in the bunker is adapted to send a signal to the controller means to activate the conveying means, wherein the conveying means configured to be turned on when the predetermined amount of waste material has been deposited in the bunker to convey and meter the predetermined amount of waste material out of the bunker, and the conveying means configured to be turned off when the predetermined amount of waste material has been conveyed and metered out of the bunker; and

a conveyor positioned to receive waste material from the conveying means;

wherein the means for weighing is adapted to facilitate transfer of a predetermined amount of waste material from the bunker to the conveyor.

2. The system of claim 1 wherein the means for weighing comprises at least one load cell.

3. The system of claim 1 wherein said controller means adapted to control the transfer of waste material from the bunker to the conveyor.

4. The system of claim 1 wherein the conveying means comprises an auger screw.

5. The system of claim 1 further comprising:

a drain in the bunker adapted to drain liquid from the bunker; and

a tank in fluid communication with the drain and adapted to collect liquid drained from the bunker.

6. The system of claim 1 wherein the bunker is comprised of an elongate rectangular hopper with a lower edge defining a rounded shape.

7. The system of claim 1 further comprising a compaction means in association with the lower output aperture of the chute for reducing a volume of waste materials prior to deposition in the bunker, the compaction means adapted to receive waste materials from the chute and deliver the reduced volume waste material to the bunker.

8. The system of claim 7 wherein the compaction means is adapted to crush bottles.

9. The system of claim 7 wherein the compaction means is adapted to densify flat plastic sheets.

10. The system of claim 1 wherein the bunker is configured to hold more than 50 cubic yards of the waste material.

11. The system of claim 1 where the bunker is configured to hold approximately 70 cubic yards of the waste material.

12. A system for metering sorted waste materials comprising:

a bunker adapted to receive and store waste materials, the bunker comprising an exit aperture;

a weighing system adapted to weigh an amount of waste material in the bunker;

a conveyor in association with the weighing system, the conveyor adapted to convey and meter a predetermined amount of waste material out of the bunker through the exit aperture; and

a controller adapted to control an operation of the conveyor such that the weighing system is adapted to send a signal to the controller to activate the conveyor, wherein the conveyor configured to be turned on when the predetermined amount of waste material has been deposited in the bunker to convey and meter the predetermined amount of waste material out of the bunker, and the conveyor configured to be turned off when the predetermined amount of waste material has been conveyed and metered out of the bunker, and wherein the weighing system is adapted to facilitate transfer of a predetermined amount of waste material from the bunker.

13. The system of claim 12 wherein the weighing system comprises at least one load cell.

14. The system of claim 12 wherein said controller adapted to control the transfer of waste material from the bunker.

15. The system of claim 12 wherein the conveyor comprises an auger screw.

16. The system of claim 12 further comprising:

a drain in the bunker adapted to drain liquid from the bunker; and

a tank in fluid communication with the drain and adapted to collect liquid drained from the bunker.

17. The system of claim 12 wherein the bunker is comprised of an elongate rectangular hopper with a lower edge defining a rounded shape.

18. The system of claim 12 further comprising a compactor adapted to reduce a volume of waste materials prior to deposition in the bunker, the compactor adapted to receive waste materials and deliver the reduced volume waste materials to the bunker.

19. The system of claim 18 wherein the compactor is adapted to crush bottles.

20. The system of claim 18 wherein the compactor is adapted to densify flat plastic sheets.

21. The system of claim 12 wherein the bunker is configured to hold more than 50 cubic yards of the waste material.

22. The system of claim 12 where the bunker is configured to hold approximately 70 cubic yards of the waste material.