Automatic method and device for cutting substrates having printed images

• US 10,640,321 B2
• Filed: 05/11/2017
• Issued: 05/05/2020
• Est. Priority Date: 05/25/2016
• Status: Active Grant

• Current Assignee: Fotoba International S.R.L.
• Original Assignee: Fotoba International S.R.L.
• Inventors: Maddalon, Valter
• Primary Examiner(s): Peterson, Kenneth E
• Application Number:
  US16/097,639
• Publication Number:
  US 20190152735A1
• Time in Patent Office: Days
• Field of Search: 83371
• CPC Class Codes: B26D 1/105 for thin material, e.g. for sheets, strips or the like
• CPC Class Codes: B26D 2011/005 in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
• CPC Class Codes: B26D 5/007 Control means comprising cameras, vision or image processing systems
• CPC Class Codes: B41F 13/58 lengthwise
• CPC Class Codes: B41F 13/60 crosswise
• CPC Class Codes: B41J 11/663 Controlling cutting, cutting resulting in special shapes of the cutting line, e.g. controlling cutting positions, e.g. for cutting in the immediate vicinity of a printed image
• CPC Class Codes: B41J 11/68 cutting parallel to the direction of paper feed
• CPC Class Codes: B41J 11/706 using a cutting tool mounted on a reciprocating carrier
• CPC Class Codes: B65H 16/005 Dispensers, i.e. machines for unwinding only parts of web roll
• CPC Class Codes: B65H 2301/5151 transversally to feeding direction
• CPC Class Codes: B65H 2301/5155 longitudinally
• CPC Class Codes: B65H 35/0086 using movable cutting elements
• CPC Class Codes: B65H 35/02 from or with longitudinal slitters or perforators
• CPC Class Codes: B65H 35/04 from or with transverse cutters or perforators

Abstract

The invention relates to a method for cutting substrates with printed images in an automatic cutting device. The longitudinal cutting marks (LM) are provided with a discontinuity (N) arranged upstream of each transverse cutting mark (TM) with respect to a feeding direction (F) of a substrate (S) and spaced therefrom by a predefined known measure (d). The automatic cutting device has a first optical unit configured to detect the transverse cutting marks (TM) and a second optical unit configured to detect the discontinuities (N) in the longitudinal cutting mark (LM). Since the velocity of the substrate is known, the control system activates the first optical unit when the transverse cutting mark (TM) actually passed underneath it.

Claims

1. A method for cutting substrates comprising printed images by way of an automatic cutting device, wherein said substrate comprises a longitudinal cutting mark close to an edge of said substrate and parallel to edges of said images in a longitudinal or feeding direction and a plurality of transverse cutting marks perpendicular to said longitudinal cutting mark, said transverse cutting marks being arranged between consecutive images printed on said substrate, said longitudinal cutting mark being printed such that it has a discontinuity arranged upstream of each transverse cutting mark with respect to said feeding direction, and said discontinuity being spaced from the respective transverse cutting mark by a predefined known measure, wherein said automatic cutting device comprises a first optical unit configured for the detection of said transverse cutting marks, a second optical unit configured for the detection of said discontinuities in the longitudinal cutting mark, a transverse cutting unit, and a control system for selectively activating said first optical unit, said method comprising the steps of:

feeding the substrate into said automatic cutting device;

detecting said discontinuities in the longitudinal cutting mark with said second optical unit;

the discontinuities of the longitudinal cutting mark are detected, selectively activating, with said control system, the first optical unit for the detection of transverse cut marks printed on the substrate;

detecting said transverse cutting mark with said first optical unit;

cutting said substrate with said transverse cutting unit in correspondence of said transverse cutting mark.

2. The cutting method according to claim 1, wherein the discontinuities of the longitudinal cutting mark are indentations.

3. The cutting method according to claim 1, wherein the second optical unit is configured to detect the discontinuities of the longitudinal cutting mark as well as to monitor the longitudinal cutting mark along the feeding direction and.