Water treatment system and method

• US 10,640,404 B2
• Filed: 04/18/2017
• Issued: 05/05/2020
• Est. Priority Date: 04/18/2016
• Status: Active Grant

• Current Assignee: Waterwerx Technology Pty Ltd.
• Original Assignee: Waterwerx Pty Ltd
• Inventors: Whitaker, Michael James, Lockey, Alastair, Bhartia, Abhyuday, Meikle, Peter John, Rajendran, Sharmen
• Primary Examiner(s): Gurtowski, Richard C
• Application Number:
  US15/489,967
• Publication Number:
  US 20170297929A1
• Time in Patent Office: 1,113 Days
• Field of Search: None
• CPC Class Codes: C02F 1/008 Control or steering systems not provided for elsewhere in subclass C02F
• CPC Class Codes: C02F 1/24 by flotation C02F1/465 takes precedence
• CPC Class Codes: C02F 1/5209 Regulation methods for flocculation or precipitation
• CPC Class Codes: C02F 2103/34 from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
• CPC Class Codes: C02F 2209/001 Upstream control, i.e. monitoring for predictive control
• CPC Class Codes: C02F 2209/003 Downstream control, i.e. outlet monitoring, e.g. to check the treating agents, such as halogens or ozone, leaving the process
• CPC Class Codes: C02F 2209/006 comprising a software program or a logic diagram
• CPC Class Codes: C02F 2209/008 comprising telecommunication features, e.g. modems or antennas
• CPC Class Codes: C02F 2209/02 Temperature
• CPC Class Codes: C02F 2209/06 pH
• CPC Class Codes: C02F 2209/10 Solids, e.g. total solids [TS], total suspended solids [TSS] or volatile solids [VS]

Abstract

Disclosed herein is a water treatment system for connection to a water treatment plant (e.g. a dissolved air flotation device). The plant may have an inlet for the receipt of feed water (e.g. waste water) and an outlet for the discharge of treated water. The treatment system may comprise a first sensor disposed such that it is in fluidity communication with the feed water, and a second sensor disposed such that it is in fluidity communication with the treated water. The first and second sensors may be configured to sense parameters of the feed and treated water. The system may further comprise a first applicator (e.g. a pump) that is configured to discharge a treatment source (e.g. a chemical source) to the plant to treat the feed water. The disclosed system may be used to treat waste water (e.g. the treatment of effluent from oil refineries, petrochemical and chemical plants, natural gas processing plants, paper mills and general water treatment). The system has analogous applications in other processing methods that also use DAF, or very similar, systems, such as the processing of mineral ores and other such solid extraction processing methods.

Claims

1. A water treatment system for use in-situ with an apparatus which receives feed water and releases treated water, the system comprising:

one or more in-situ feed water sensors in the apparatus to measure in substantially real-time a water quality metric of the feed water;

one or more treatment sources to apply one or more treatments to the feed water in the apparatus;

one or more in-situ treated water sensors in the apparatus to measure in substantially real-time a water quality metric of the treated water; and

a processor and memory, the memory storing instructions that, when executed by the processor, cause the system to;

receive data associated with the water quality metric of the feed water from the one or more in-situ feed water sensors and data associated with the water quality metric of the treated water from the one or more in-situ treated water sensors; and

control the application of treatments from the one or more treatment sources;

the memory storing further instructions that, when executed by the processor, cause the system to operate in a first mode, and then either in the first mode or in a second mode, wherein in the first mode, the system;

(a) implements the application of the one or more treatments from the treatment sources in accordance with an initial set of values and then monitors in substantially real-time the water quality metric of the treated water using the one or more in-situ treated water sensors;

(b) conducts a series of tests in-situ in which the application of each of the treatments to the feed water in the apparatus is systematically varied from the initial value and then monitors in substantially real-time the water quality metric of the treated water using the one or more in-situ treated water sensors;

(c) generates a model of the relationship between the application of the treatments and the water quality metric of the treated water;

(d) selects a set of commissioning values from the model for the application of the one or more treatments that correspond to a best value for the water quality metric of the treated water;

(e) repeats steps (a) to (d) using the set of commissioning values from step (d) as the initial set of values until either

(i) the water quality metric of the treated water falls within a pre-determined distance from the water quality value, or

(ii) there is no measurable improvement in the water quality metric as the application of the treatments is varied;

(f) if during step (e)

(i) the water quality metric of the treated water does not fall within the pre-determined distance from the water quality value, and

(ii) the processor determines that there is no measurable improvement in the water quality metric as the application of the treatments is varied,

then the system selects a further set of commissioned values for the application of the treatments which provides a desired water quality result and then repeats steps (a) to (e) using the further set of commissioning values as the initial set of values;

and wherein once the water quality metric of the treated water falls within the pre-determined distance from the water quality value in step (e), in the second mode, the system;

(g) outputs instructions to the one or more treatment sources to apply the treatments using the commissioned set of values and continues to monitor in-situ in substantially real-time the water quality metric of either or both the feed water and the treated water; and

(h) if the processor subsequently detects that the water quality is outside

(i) the predetermined distance from the desired water quality result, and/or

(ii) a pre-determined range from water quality value in step (e), for a pre-determined period of time, then the processor will implement the first mode again.

2. The water treatment system according to claim 1 wherein the tests involve varying the application of the treatments within a specified range from the initial value and the models are generated using response surface methodology.

3. The water treatment system of claim 1, wherein the apparatus includes a dissolved air flotation device (DAF).

4. The water treatment system of claim 1, wherein the water quality metric is total suspended solids (TSS).

5. A computer implemented method for treating feed water in a water treatment system, comprising:

a first mode and a second mode, wherein the system operates in the first mode and then either in the first mode or in the second mode,

wherein the first mode comprises;

(a) applying one or more treatments from one or more treatment sources in accordance with an initial set of values and monitoring in substantially real-time a water quality metric of the treated water in-situ in the water treatment system;

(b) conducting a series of tests in-situ in the water treatment system in which the application of each of the treatments is systematically varied from the initial value and monitoring in substantially real-time the water quality metric of the treated water;

(c) generating a model of the relationship between the application of the treatments and the water quality metric of the treated water;

(d) selecting a set of commissioning values from the model for the application of the one or more treatments that correspond to a best value for the water quality metric of the treated water;

(e) repeating steps (a) to (d) using the set of commissioning values from step (d) as the initial set of values until either

(i) the water quality metric of the treated water falls within a pre-determined distance from the water quality value, or

(ii) there is no measurable improvement in the water quality metric as the application of the treatments is varied; and

(f) if after step (e)

(i) the water quality metric of the treated water does not fall within the pre-determined distance from the water quality value, and

(ii) there is no measurable improvement in the water quality metric as the application of the treatments is varied,

selecting a further set of commissioned values for the application of the treatments which provides a desired water quality result;

wherein once the water quality metric of the treated water falls within the pre-determined distance from the water quality value in step (e), subsequently the second mode comprises;

(g) applying the treatments using the commissioned set of values and continuing to monitor in-situ in substantially real-time the water quality metric of either or both of the feed water and the treated water in the apparatus; and

(h) if subsequently the water quality metric is

(i) outside the desired water quality result, and/or

(ii) outside a pre-determined range from the water quality value in step (e),

for a pre-determined period of time, implementing the first mode again, wherein the water treatment system includes a communication apparatus to transmit and/or receive data and/or messages to/from a remote device, said data including the monitored water quality metric and/or the values for the application of the treatments.