Fertilizer capsule comprising one or more cores and method of making same

• US 10,640,430 B2
• Filed: 01/28/2015
• Issued: 05/05/2020
• Est. Priority Date: 01/31/2014
• Status: Active Grant

• Current Assignee: Sabic Agri-Nutrients Company
• Original Assignee: Saudi Basic Industries Corporation (Government of Saudi Arabia)
• Inventors: Kanagalingam, Sabeshan, Hegde, Ravi, Srinivasarao, Madduri, Kumanan, Anton, Koripelly, Rajamalleswaramma, Gupta, Samik
• Primary Examiner(s): Smith, Jennifer A
• Application Number:
  US15/114,578
• Publication Number:
  US 20160340265A1
• Time in Patent Office: 1,924 Days
• CPC Class Codes: C05C 9/00 Fertilisers containing urea or urea compounds
• CPC Class Codes: C05C 9/005 Post-treatment
• CPC Class Codes: C05G 3/90 for affecting the nitrification of ammonium compounds or urea in the soil
• CPC Class Codes: C05G 5/30 Layered or coated, e.g. dust-preventing coatings
• CPC Class Codes: C05G 5/35 Capsules, e.g. core-shell
• CPC Class Codes: C05G 5/40 Fertilisers incorporated into a matrix
• CPC Class Codes: Y02P 60/21 Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Abstract

Fertilizer capsules, methods of making the fertilizer capsules, and uses of the fertilizer capsules are described. A fertilizer capsule can include one or more cores. Each core can include one or more fertilizer additives and 10 to 99 wt. % of an extrudable binder.

Claims

1. A fertilizer capsule comprising one or more cores and an outer shell that at least partially surrounds each of the one or more cores, each of the one or more cores independently comprising one or more fertilizer additives and 10 wt. % to 99 wt. % of an extrudable binder, wherein the outer shell comprises one or more nitrogen fertilizers, wherein the one or more fertilizer additives comprise a urease inhibitor or a nitrification inhibitor, or a combination thereof, and wherein the binder comprises plaster of Paris and flour.

2. The fertilizer capsule of claim 1, wherein each of the one or more cores comprises from 40 wt. % to 90 wt. % of the binder.

3. The fertilizer capsule of claim 1, wherein the fertilizer capsule comprises two or more cores.

4. The fertilizer capsule of claim 1, wherein the one or more fertilizer additives further comprise a micronutrient, a primary nutrient, or a secondary nutrient, or combination thereof.

5. The fertilizer capsule of claim 1, wherein the one or more fertilizer additives further comprise a micronutrient.

6. The fertilizer capsule of claim 1, wherein the inhibitor comprises a urease inhibitor and a nitrification inhibitor.

7. The fertilizer capsule of claim 1, wherein the urease inhibitor comprises N-(n-butyl) thiophosphoric triamide (NBTPT) or phenyl phosphorodiamidate (PPDA), or a combination thereof, and wherein the nitrification inhibitor comprises 3,4-dimethylpyrazole phosphate (DMPP), thio-urea (TU), dicyandiamide (DCD), 2-chloro-6-(trichloromethyl)-pyridine (Nitrapyrin), 5-ethoxy-3-trichloromethyl-1,2,4-thiadiazol (Terrazole), 2-amino-4-chloro-6-methyl-pyrimidine (AM), 2-mercapto-benzothiazole (MBT), or 2-sulfanimalamidothiazole (ST), or a combination thereof.

8. The fertilizer capsule of claim 5, wherein the micronutrient comprises inorganic or organometallic compounds of boron (B), copper (Cu), iron (Fe), chloride (Cl), manganese (Mn), molybdenum (Mo), nickel (Ni) or zinc (Zn), or a combination thereof.

9. The fertilizer capsule of claim 1, wherein each of the one or more cores independently comprises from 10 wt. % to 50 wt. % of the one or more fertilizer additives.

10. The fertilizer capsule of claim 1, wherein the outer shell comprises urea.

11. The fertilizer capsule of claim 1, wherein the outer shell fully surrounds each of the one or more cores.

12. The fertilizer capsule of claim 1, consisting of one core and one or more shell(s).

13. The fertilizer capsule of claim 1, wherein the flour comprises bleached wheat flour.

14. The fertilizer capsule of claim 1, wherein each of the one or more cores independently further comprises a filler, wherein the filler comprises silica, colloidal silica, rice husk, dried distillers grains with solubles (DDGS), kaolin, bentonite, or other biomaterial, or a combination thereof.

15. The fertilizer capsule of claim 1, wherein each of the one or more cores comprises from 30 wt. % to 50 wt. % of plaster of Paris and from 20 wt. % to 40 wt. % of flour.

16. The fertilizer capsule of claim 15, wherein each of the one or more cores comprises from 10 wt. % to 50 wt. % of DCD and from more than 0 wt. % to 5 wt. % of NBTPT.

17. The fertilizer capsule of claim 1, wherein the core is configured to reduce an amount of the urease inhibitor, the nitrification inhibitor, or the combination thereof degraded when the core is exposed to a temperature of 130°

C. or greater as compared to an amount degraded when a core not comprising the binder is exposed to a temperature of 130°

C. or greater.

18. A method for preparing the fertilizer capsule of claim 1, the method comprising the step of:

a) extruding a mixture comprising the one or more fertilizer additives and the extrudable binder, thereby forming the core.

19. The method of claim 18, wherein extruding comprises extruding from a extruder at a temperature from 0°

C. to 140°

C. and a screw speed from 1 to 500 rpm, wherein the extruder comprises a multi-feeder comprising extrusion components.

20. The method of claim 18, wherein the method further comprises the step of fattening the core with the outer shell comprising the one or more nitrogen fertilizers, thereby forming the fertilizer capsule.