Device and method for controlling the fixation of an in-line thread treatment

• US 10,640,902 B2
• Filed: 06/16/2016
• Issued: 05/05/2020
• Est. Priority Date: 06/17/2015
• Status: Active Grant

• Current Assignee: Coloreel Group AB (Coloreel AB)
• Original Assignee: Coloreel Group AB (Coloreel AB)
• Inventors: Eklind, Martin, Staberg, Joakim
• Primary Examiner(s): Baldwin, Gordon
• Assistant Examiner(s): Mayy, Mohammad
• Application Number:
  US15/736,034
• Publication Number:
  US 20180187354A1
• Time in Patent Office: 1,419 Days
• CPC Class Codes: D03J 1/04 for treating weft
• CPC Class Codes: D05B 67/00 Devices incorporated in sewing machines for lubricating, waxing, or colouring the threads
• CPC Class Codes: D05C 11/24 incorporating devices for dyeing or impregnating the threads
• CPC Class Codes: D05D 2305/28 using particular electromagnetic waves
• CPC Class Codes: D06B 1/02 by spraying or projecting D06B1/08 takes precedence
• CPC Class Codes: D06B 11/0023 by spraying or pouring
• CPC Class Codes: D06B 19/0029 by steam
• CPC Class Codes: D06B 19/0047 by air steam
• CPC Class Codes: D06B 19/007 by application of electric energy
• CPC Class Codes: D06B 5/06 through yarns, threads or filaments
• CPC Class Codes: D06M 10/001 Treatment with visible light, infrared or ultraviolet, X-rays
• CPC Class Codes: D06M 10/04 Physical treatment combined with treatment with chemical compounds or elements graft polymerisation using wave energy or particle radiation D06M14/18 ; treatment with radioactive elements D06M10/008

Abstract

A method and device for controlling the fixation of a treatment material being applied to a thread during a thread treatment process are disclosed. The method comprises performing a thread treatment process, forming part of the thread consuming process, by: i) applying a treatment material to the thread; and ii) applying an amount of energy to the thread to at least partly fix the applied treatment material to the thread; wherein the method further comprises controlling the amount of energy being applied to the thread as a response to a detected operational status of the in-line thread consuming process.

Claims

1. A method for controlling a fixation of a treatment material being applied to a thread during a continuous in-line thread consuming process being sewing, weaving, or embroidering, the method comprising:

performing a thread treatment process, forming part of the thread consuming process, by;

i) discharging, using one or more inkjet nozzles, a predetermined amount of treatment material to the thread; and

ii) applying an amount of energy to the thread to at least partly fix the applied treatment material to the thread;

wherein the method further comprises;

controlling the amount of energy being applied to the thread as a response to a change, or expected change, of the operational status of the in-line thread consuming process,

wherein controlling the amount of energy is performed by moving the fixation unit relative the thread in order to reduce the amount of energy being applied to the thread, and/or by moving the thread away from the fixation unit in order to reduce the amount of energy being applied to the thread, wherein the thread is moved by a thread guiding unit that moves the thread in a transverse direction.

2. The method according to claim 1, wherein controlling the amount of energy is performed by stopping the application of energy.

3. The method according to claim 1, wherein controlling the amount of energy is performed by cooling the thread and/or the energy supply.

4. The method according to claim 1, wherein controlling the amount of energy is performed by adjusting the amount of energy being applied, and/or cooling the thread and/or the energy supply.

5. The method according to claim 4, wherein cooling the thread and/or the energy supply is performed prior to stopping the supply of energy.

6. The method according to claim 1, wherein applying an amount of energy to the thread comprises at least one of i) arranging the thread adjacent to a heating element, ii) exposing the thread to UV light and/or visible light and/or infrared light, iii) exposing the thread to an electron beam or a charged particle beam, iv) exposing the thread to heated air or steam.

7. The method according to claim 6, wherein arranging the thread adjacent to a heating element is performed by arranging the thread at a distance from the heating element.

8. The method according to claim 1, wherein reducing the amount of energy being applied to the thread is performed as a response to a change, or expected change, of the operational status of the thread consuming process.

9. The method according to claim 8, wherein a control signal representing a change, or expected change of the operational status of the thread consuming process is transmitted upon unintentional, or intentional interruption of the thread consuming process.

10. The method according to claim 9, wherein the control signal representing a change, or expected change of the operational status of the thread consuming process is transmitted upon breakage of the thread or when the thread is stuck.

11. The method according to claim 1, further comprising tensioning, or relaxing, the thread while reducing the amount of energy.

12. The method according to claim 1, further comprising resuming the thread treatment process when the thread consuming process is restarted after a change in thread speed.

13. The method according to claim 1, wherein applying a treatment material to the thread comprises coloring the thread.

14. The method according to claim 1, wherein a position of the thread relative to the thread treatment process is maintained while controlling the amount of energy being applied to the thread.