Hinge

• US 10,641,022 B2
• Filed: 08/07/2017
• Issued: 05/05/2020
• Est. Priority Date: 04/15/2013
• Status: Active Grant

• Current Assignee: Polaris IP Pty., Ltd.
• Original Assignee: Polaris IP Pty., Ltd.
• Inventors: Stuart, Michael Christopher
• Primary Examiner(s): Delisle, Roberta S
• Application Number:
  US15/670,713
• Publication Number:
  US 20170335613A1
• Time in Patent Office: 1,002 Days
• Field of Search: 16 54, 16255, 16256, 16257
• CPC Class Codes: E05D 11/082 with substantially radial friction, e.g. cylindrical friction surfaces
• CPC Class Codes: E05D 11/10 Devices for preventing movement between relatively-movable hinge parts
• CPC Class Codes: E05D 11/1014 for maintaining the hinge in only one position, e.g. closed
• CPC Class Codes: E05D 2003/025 having three knuckles
• CPC Class Codes: E05D 2011/085 the friction depending on the opening angle
• CPC Class Codes: E05D 3/02 with one pin
• CPC Class Codes: E05D 3/022 allowing an additional lateral movement, e.g. for sealing
• CPC Class Codes: E05D 5/06 Bent flaps
• CPC Class Codes: E05D 5/14 Construction of sockets or sleeves
• CPC Class Codes: E05F 1/1008 with a coil spring parallel with the pivot axis E05F1/1207 takes precedence
• CPC Class Codes: E05F 1/12 Mechanisms in the shape of hinges or pivots, operated by springs
• CPC Class Codes: E05F 1/1215 with a canted-coil torsion spring
• CPC Class Codes: E05F 3/04 with liquid piston brakes rotary type E05F3/14
• CPC Class Codes: E05F 5/02 specially for preventing the slamming of swinging wings during final closing movement, e.g. jamb stops
• CPC Class Codes: E05F 5/10 with piston brakes
• CPC Class Codes: E05Y 2201/46 Magnets
• CPC Class Codes: E05Y 2600/40 Mounting location; Visibility of the elements

Abstract

A hinge (100) including a first hinge leaf assembly, a second hinge leaf assembly pivotally coupled to the first hinge leaf assembly (101), a spring (138) operatively connected to the first and second hinge leaf assemblies, and a spring tensioning mechanism to adjust the bias of the spring (138). The first hinge leaf assembly includes a first hinge component (101) having a first mounting surface for securing to a first structure and a plurality of first knuckles (114, 115). The second hinge leaf assembly includes a second hinge component having a second mounting surface for securing to a second structure and a second knuckle (123). The spring biases the first hinge leaf assembly and the second hinge leaf assembly toward a closed position, wherein the spring is located with a hollow defined by coaxial alignment of the plurality of first knuckles (114, 115) and the second knuckle (123).

Claims

1. A hinge including:

a first hinge leaf assembly including;

a first hinge component having;

a first mounting surface for securing to a first structure; and

a plurality of first knuckles; and

a second hinge leaf assembly, pivotally coupled to the first hinge leaf assembly, including;

a second hinge component having;

a second mounting surface for securing to a second structure; and

a second knuckle;

a spring operatively connected to the first and second hinge leaf assemblies to bias the first hinge assembly and the second hinge assembly toward a closed position, wherein the spring is located with a hollow defined by coaxial alignment of the plurality of first knuckles and the second knuckle;

a spring tensioning mechanism to adjust the bias of the spring; and

a dampener configured to slow the movement of the first hinge assembly relative to the second hinge assembly when moving toward the closed position, wherein the dampener is a hydraulic dampener.

2. The hinge according to claim 1, wherein the spring tensioning mechanism includes:

a cap including;

a skirt which is receivable through one of the first knuckles, wherein the skirt includes a plurality of indents; and

an aperture to receive a tail of the spring; and

a screw receivable through a hole in a wall of the hollow for engaging with one of the plurality of indents which aligns with the hole such that the cap is non-rotatable relative to the receiving first knuckle, wherein the screw is able to disengage the respective engaged indent to allow the cap to be rotated relative to the first knuckle such that the tension of the spring is adjustable prior to re-engagement of the screw with a different one of the plurality of indents.

3. The hinge according to claim 2, wherein the cap includes a groove in a cap surface to enable a tool to be engaged within the groove to allow the cap to be rotated relative to the first knuckle.

4. The hinge according to claim 2, wherein the plurality of first knuckles includes an upper ring section and a lower ring section, and the second knuckle is an intermediate hollow cylindrical section which is located between and coaxial with the upper and lower ring sections.

5. The hinge according to claim 4, wherein a portion of the skirt of the cap protrudes into the intermediate hollow cylindrical section.

6. The hinge according to claim 1, wherein a body of the dampener is housed within a dampener cavity provided by one of the first and second hinge components, wherein a movable portion of the dampening mechanism protrudes outwardly from the dampener cavity and retracts within the body when the hinge moves toward the retained position.

7. The hinge according to claim 6, wherein the dampener includes a screw thread located at a base portion of the body for securing the dampener within the dampener cavity which includes a complementary screw thread, wherein an end portion of the body includes diametrically opposed gripping apertures to enable a tool to grip and rotate the dampener for securing within the dampener cavity.

8. The hinge according to claim 7, wherein the dampener includes diametrically opposed channels that extend from the diametrically opposed gripping cavities longitudinally along the body of the dampener.

9. The hinge according to claim 1, wherein the dampener is housed within a cavity of the first hinge component, wherein the first hinge component includes a pair of arms which define the second mounting surface, wherein the pair of arms extend from the second knuckle, wherein the cavity is located at a junction between one of the arms of the pair of arms and the second knuckle.

10. The hinge according to claim 1, wherein the first hinge component includes a first pair of arms that define the first mounting surface, the first pair of arms extend from the first knuckles, and the second hinge component includes a second pair of arms that define the second mounting surface, the second pair of arms extend from the second knuckle.

11. The hinge according to claim 10, wherein one of the arms of the first pair of arms includes a first arm cavity which is releasably closed with a first lid, wherein an external surface of the first lid is a portion of the first mounting surface, and wherein one of the arms of the second pair of arms includes a second arm cavity which is releasably closed with a second lid, wherein an external surface of the second lid is a portion of the second mounting surface.

12. The hinge according to claim 11, wherein the hinge includes a first magnetic element located within the first arm cavity and a second magnetic element located within the second arm cavity, wherein a magnetic attractive force between the first and second magnetic elements contribute to biasing the first hinge component and the second hinge component toward the closed position.

13. The hinge according to claim 10, wherein the first hinge component includes a first pair of ridges, each first ridge extending from a respective one of the first knuckles and tapers toward a distal side edge of the one of the arms of the first pair of arms, and wherein the second hinge component includes a second pair of ridges, each second ridge extending from the second knuckle and tapers toward a distal side edge of the one of the arms of the second pair of arms.

14. The hinge according to claim 10, wherein each arm of the first pair of arms includes holes for mounting the first structure to the first hinge component, and wherein each arm of the second pair of arms includes holes for mounting the second structure to the second hinge component.

15. The hinge according to claim 1, wherein one of the first and second hinge leaf assemblies includes the dampener, and the other one of the first and second hinge leaf assemblies includes a striker component, wherein the movable portion of the dampener is configured to strike the striker component when moving toward the closed position.

16. The hinge according to claim 15, wherein a portion of the striker angularly projects beyond a planar face of the second mounting surface.

17. The hinge according to claim 16 wherein the portion of the striker which angularly projects beyond the planar face of the second mounting surface projects within the dampener cavity in the closed position.

18. The hinge according to claim 1, wherein the hinge includes:

a first cap which caps a top first knuckle of the plurality of first knuckles, wherein the first cap includes a first stiffener cavity;

a second cap which caps a bottom first knuckle of the plurality of the first knuckles, wherein the first cap includes a second stiffener cavity; and

a stiffener rod having a first end received within the first stiffener cavity and a second end received within the second stiffener cavity, wherein the stiffener rod extends longitudinally through the spring.

19. A hinge including:

a first hinge leaf assembly including;

a first hinge component having;

a first mounting surface for securing to a first structure; and

a plurality of first knuckles; and

a second hinge leaf assembly, pivotally coupled to the first hinge leaf assembly, including;

a second hinge component having;

a second mounting surface for securing to a second structure; and

a second knuckle;

a spring operatively connected to the first and second hinge leaf assemblies to bias the first hinge component and the second hinge component toward a closed position, wherein the spring is located with a hollow defined by coaxial alignment of the plurality of first knuckles and the second knuckle;

a spring tensioning mechanism to adjust the bias of the spring; and

a dampener configured to slow the movement of the first hinge assembly relative to the second hinge assembly when moving toward the closed position;

wherein one of the first and second hinge leaf assemblies includes the dampener, and the other one of the first and second hinge leaf assemblies includes a striker component, wherein the movable portion of the dampener is configured to strike the striker component when moving toward the closed position.

20. A hinge including:

a first hinge leaf assembly including;

a first hinge component having;

a first mounting surface for securing to a first structure; and

a plurality of first knuckles; and

a second hinge leaf assembly, pivotally coupled to the first hinge leaf assembly, including;

a second hinge component having;

a second mounting surface for securing to a second structure; and

a second knuckle;

a spring operatively connected to the first and second hinge leaf assemblies to bias the first hinge component and the second hinge component toward a closed position, wherein the spring is located with a hollow defined by coaxial alignment of the plurality of first knuckles and the second knuckle; and

a spring tensioning mechanism to adjust the bias of the spring, wherein the spring tensioning mechanism includes;

a cap including;

a skirt which is receivable through one of the first knuckles, wherein the skirt includes a plurality of indents; and

an aperture to receive a tail of the spring; and

a screw receivable through a hole in a wall of the hollow for engaging with one of the plurality of indents which aligns with the hole such that the cap is non-rotatable relative to the receiving first knuckle, wherein the screw is able to disengage the respective engaged indent to allow the cap to be rotated relative to the first knuckle such that the tension of the spring is adjustable prior to re-engagement of the screw with a different one of the plurality of indents.