Perforating gun system and method

• US 10,641,068 B2
• Filed: 11/30/2017
• Issued: 05/05/2020
• Est. Priority Date: 02/02/2017
• Status: Active Grant

• Current Assignee: GeoDynamics, Incorporated (Oil States International Incorporated)
• Original Assignee: GeoDynamics, Incorporated (Oil States International Incorporated)
• Inventors: Hardesty, John T., Yang, Wenbo, Roessler, Dennis E.
• Primary Examiner(s): Andrews, D.
• Application Number:
  US15/777,527
• Publication Number:
  US 20190330962A1
• Time in Patent Office: 887 Days
• CPC Class Codes: E21B 43/117 Shaped-charge perforators E21B43/118 takes precedence
• CPC Class Codes: E21B 43/119 Details, e.g. for locating perforating place or direction

Abstract

A perforating gun system having gun sections coupled together with adapters. Each of the gun sections are adjustable to be offset relative to one another and each gun section is also decentralized with respect to the inside diameter of the wellbore casing. Each of the gun sections are movable in succession to an interval in the wellbore casing to create perforations such that the percentage of the casing openings is large for substantial fluid flow. The alignment and diameters of the gun sections are chosen to occupy the entire inner diameter of the casing.

Claims

1. A perforating gun system comprising:

at least two gun sections coupled together at corresponding first ends through an adapter so that one of the at least two gun sections is angularly offset relative to another of the at least two gun sections; and

a spacer attached with one end to a second end of each of the at least two gun sections, each spacer configured to extend radially from the at least two gun sections so that another end of each spacer is free, the spacer and the adapter configured to position each gun section adjacent to a corresponding circumferential arc of an inner surface area of a well casing, to reduce a water gap between each gun section and the corresponding circumferential arc,

wherein the corresponding circumferential arc of the inner surface area of the well casing is different for the at least two gun sections.

2. The perforating gun system of claim 1 wherein each of the at least two gun sections is configured to be angularly offset relative to adjacent ones.

3. The perforating gun system of claim 1 wherein the at least two gun sections are coupled together such that an axial center line of each gun section is mechanically adjustable relative to an axial centerline of adjacent gun sections.

4. The perforating gun system of claim 1 wherein each of the at least two gun sections is configured to perforate different circular arc sections of the inside surface of the well casing.

5. The perforating gun system of claim 1 wherein each of the at least two gun sections is configured to create new perforations without overlapping perforations made from another of the at least two gun sections.

6. The perforating gun system of claim 1 wherein each of the at least two gun sections is configured to create new perforations overlapping at least one perforation made from another of the at least two gun sections.

7. The perforating gun system of claim 1 wherein a cross-section of the perforating gun system has an overall outer diameter that is equal to an inner diameter of the well casing.

8. The perforating gun system of claim 1 wherein the perforating gun system is deployed with tubing conveyed perforating.

9. The perforating gun system of claim 1 wherein the perforating gun system is deployed with coil tubing.

10. The perforating gun system of claim 1 wherein a number of individual guns in each of the at least two gun sections ranges from 2 to 20.

11. The perforating gun system of claim 1 wherein a number of gun sections in the perforating gun system ranges from 2 to 3.

12. The perforating gun system of claim 1 wherein the predetermined position spans an interval of perforating ranges from 20 feet to 600 feet.

13. The perforating gun system of claim 12 wherein the adapter and the spacer are sized so that a percentage of a well casing removal in the interval ranges from 1.5 to 10 after the dun system is fired.

14. The perforating gun system of claim 1 wherein an outer diameter of each of the at least two gun sections ranges from 5 inches to 12 inches.

15. The perforating gun system of claim 1 wherein a range of angular offset of each of the at least two gun sections with respect an adjacent gun section ranges from 0 degrees to 180 degrees.

16. The perforating gun system of claim 1 wherein each of the at least two gun sections are individually actuated.

17. The perforating gun system of claim 1 wherein each of the at least two gun sections are armed by hydrostatic pressure in the well casing.

18. The perforating gun system of claim 1 wherein each of the at least two gun sections are armed using one or more timers.

19. The perforating gun system of claim 1 wherein each of the at least two gun sections are connected to one or more control lines.

20. The perforating gun system of claim 1 wherein a portion of a circumference of each of the at least two gun sections are overlapping with circumferences of other gun sections within the well casing.

21. The perforating gun system of claim 1 wherein each gun section of the at least two gun sections is capable of a shot density of about 12 to 20 shot per foot.

22. A perforating method comprising the steps of:

(1) providing a perforating gun system comprising at least two gun sections coupled together at corresponding first ends through an adapter so that, one of the at least two gun sections is angularly offset relative to another of the at least two gun sections;

(2) deploying the gun system into a well casing;

(3) positioning a first gun section of the at least two gun sections at the predetermined position in the well casing, a second end of the first pun section being attached to an end of a first spacer, the first spacer being configured to extend radially from the first gun section so that another end of the first spacer is free, and the first spacer is configured to position the first gun section adjacent to a first circumferential arc of an inner surface area of the well casing, to reduce a first water gap between the first gun section and the first circumferential arc of the inner surface area of the well casing;

(4) perforating an interval of the well casing with the first gun section;

(5) moving a next gun section in the at least two gun sections to the predetermined position in the well casing, a second end of the next gun section being attached to an end of a second spacer, the second spacer being configured to extend radially from the next gun section so that another end of the second spacer is free, and the second spacer is configured to position the next gun section adjacent to a second circumferential arc of the inner surface area of the well casing, to reduce a second water gap between the next gun section and the second circumferential arc of the inner surface area of the well casing;

(6) perforating the predetermined position with the next gun section; and

(7) repeating steps (5) and (6) until all the gun sections perforate at the predetermined position,

wherein the first circumferential arc is different from the second circumferential arc.

23. The perforation method of claim 22 wherein the step of perforating (4) includes detonating the first gun section.

24. The perforation method of claim 23 wherein the step of perforating (4) includes detonating the first gun section using a hydraulic connection.

25. The perforation method of claim 22 wherein the predetermined position in the well casing is at a point where a well is to be sealed and abandoned.

26. The perforation method of claim 22 further comprising the step of repositioning the perforating gun system without rotating the perforating gun system.

27. The perforation method of claim 22 further comprising the step of orienting each of the gun sections with respect to one another.

28. The perforation method of claim 22 wherein each of the at least two gun sections is fully loaded.

29. The perforation method of claim 22 wherein each of the at least two gun sections is partially loaded.

30. The perforation method of claim 22 wherein each of the at least two gun sections uses a spiral phasing of charge.