Determining angular offset between geomagnetic and gravitational fields while drilling wellbore

• US 10,641,077 B2
• Filed: 04/13/2017
• Issued: 05/05/2020
• Est. Priority Date: 04/13/2017
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Inventors: Sullivan, Daniel, Lines, Liam A.
• Primary Examiner(s): Bagnell, David J
• Assistant Examiner(s): Malikasim, Jonathan
• Application Number:
  US15/487,214
• Publication Number:
  US 20180298743A1
• Time in Patent Office: 1,118 Days
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: G01V 11/00 Prospecting or detecting by methods combining techniques covered by two or more of main groups G01V1/00 - G01V9/00
• CPC Class Codes: G01V 3/00 Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation
• CPC Class Codes: G01V 7/00 Measuring gravitational fields or waves; Gravimetric prospecting or detecting

Abstract

An apparatus is directed relative to geomagnetic and gravitational fields of reference while advancing with rotation in a borehole by determining angular position of the apparatus during the rotation and correcting the angular position of the apparatus relative to an offset of a toolface of the apparatus. To do the correction, a magnetic toolface of the apparatus during the rotation is determined based on geomagnetic readings of the apparatus in each of a plurality of divisions of the rotation relative to the geomagnetic field, and a gravitational toolface of the apparatus during the rotation is determined based on gravitational readings of the apparatus in each of the divisions of the rotation relative to the gravitational field. The offset of the toolface is then calculated as a difference between the magnetic toolface and the gravitational toolface. The corrected angular position can then be used in directing the apparatus.

Claims

1. A method of operating an apparatus while advancing with rotation in a borehole, the method comprising:

determining angular position of the apparatus about an axis of the apparatus relative to the borehole during the rotation in the borehole by using angular rate readings from an angular rate sensor of the apparatus;

correcting the determination of the angular position of the apparatus relative to a toolface offset of the apparatus by;

dividing each of the rotations into a plurality of divisions using at least one orthogonal pair of a plurality of toolface sensors of the apparatus;

determining a magnetic toolface of the apparatus during the rotation based on geomagnetic readings from at least one geomagnetic sensor of the toolface sensors of the apparatus in each of the divisions of the rotation relative to the geomagnetic field of reference,

determining a gravitational toolface of the apparatus during the rotation based on gravitational readings from at least one gravitational sensor of the toolface sensors of the apparatus in each of the divisions of the rotation relative to the gravitational field of reference, and

calculating the toolface offset of the apparatus as a difference between the magnetic toolface and the gravitational toolface; and

directing the apparatus in the borehole based on the corrected angular position.

2. The method of claim 1, wherein determining the magnetic and gravitational toolfaces for correcting the determination of the angular position of the apparatus relative to the toolface offset comprises:

obtaining the geomagnetic readings of the apparatus from the at least one geomagnetic sensor relative to the geomagnetic field of reference during the rotation;

obtaining the gravitational readings of the apparatus from the at least one gravitational sensor relative to the gravitational field of reference during the rotation;

dividing the rotation into quadrants for the plurality of divisions using at least one of the geomagnetic and gravitational readings;

summing the geomagnetic readings in each of the quadrants for first sums; and

summing the gravitational readings in each of the quadrants for second sums.

3. The method of claim 2, wherein determining the magnetic toolface of the apparatus comprises:

deriving a sine component of the magnetic toolface from a first combination of the first sums of the quadrants;

deriving a cosine component of the magnetic toolface from a second combination of the first sums of the quadrants; and

calculating the magnetic toolface from an arctangent of the sine and cosine components.

4. The method of claim 2, wherein determining the gravitational toolface of the apparatus comprises:

deriving a sine component of the gravitational toolface from a first combination of the second sums;

deriving a cosine component of the gravitational toolface from a second combination of the second sums; and

calculating the gravitational toolface from an arctangent of the sine and cosine components.

5. The method of claim 2, wherein dividing the rotation into the quadrants using at least one of the geomagnetic and gravitational readings comprises detecting zero-crossings for at least orthogonal ones of the geomagnetic or gravitational readings;

and using the detected zero-crossings as dividing points for the quadrants.

6. The method of claim 1, wherein determining the angular position of the apparatus during the rotation in the borehole comprises:

obtaining the angular rate readings of the rotation from the angular rate sensor of the apparatus;

obtaining angular position readings of the apparatus about the axis of the apparatus relative to the borehole during the rotation; and

adjusting the angular rate readings based at least on the angular position readings to determine the angular position of the apparatus.

7. The method of claim 6, wherein obtaining the angular rate readings from the angular rate sensor of the apparatus further comprises one or more of:

integrating the angular rate readings from the angular rate sensor to obtain the angular position readings in high resolution;

using the angular position readings in high resolution as a framing reference in addition to, or in substitution for, using zero-crossings from magnetometers or accelerometers of the toolface sensors as the framing reference;

using only a single magnetometer or accelerometer of the toolface sensors when using the angular rate sensor; and

using the angular rate sensor in place of a geostationary framing element.

8. The method of claim 6, wherein obtaining the angular position readings of the apparatus during the rotation to adjust the angular rate readings obtained from the angular rate sensor comprises deriving the angular position readings from the geomagnetic readings of the apparatus relative to the geomagnetic field during the rotation.

9. The method of claim 6, wherein obtaining the angular position readings of the apparatus during the rotation comprises calculating, for each of one or more states of the angular position readings in one or more orthogonal axes, a resolved angular orientation corrected by the toolface offset.

10. The method of claim 9, wherein the one or more orthogonal axes comprises X-Y directions;

and wherein calculating comprises detecting zero-crossings for the X-Y directions of the angular position readings at four of the states in each of the X-Y directions.

11. The method of claim 10, wherein adjusting the angular rate readings based at least on the angular position readings comprises adjusting the angular rate readings accumulated over time by the resolved angular orientations.

12. The method of claim 1, wherein dividing each of the rotations comprises detecting zero-crossings for at least orthogonal ones of the geomagnetic or gravitational readings from the at least one orthogonal pair of the toolface sensors;

and using the detected zero-crossings as dividing points for the divisions.

13. The method of claim 1, further comprising adjusting the calculated offset of the toolface by at least one dynamic parameter based on information of inclination and azimuth of the apparatus.

14. The method of claim 1, wherein directing the apparatus comprises:

advancing the borehole by imparting rotation to the apparatus;

determining actuations of at least one actuator on the apparatus during the rotation for steering the apparatus towards a target direction relative to the corrected angular position of the apparatus; and

deviating the apparatus in the advancing borehole in response to the determined actuations of the at least one actuator.

15. The method of claim 14, wherein determining the actuations of the at least one actuator during the rotation for steering the apparatus toward the target direction relative to the corrected angular position of the apparatus comprises determining a first angular orientation to start the actuation and a second angular orientation to stop the actuation for each of the at least one actuator.

16. The method of claim 14, wherein deviating the apparatus in the advancing borehole in response to the determined actuations of the at least one actuator comprises using a point-the-bit configuration or a push-the-bit configuration of the at least one actuator.

17. An apparatus advancing with rotation in a borehole, the apparatus comprising:

at least one sensing element comprising;

an angular rate sensor configured to obtain angular rate readings of the apparatus about an axis of the apparatus relative to the borehole during rotation, and

a plurality of toolface sensors configured to obtain geomagnetic readings of the apparatus relative to the geomagnetic field during the rotation and configured to obtaining gravitational readings of the apparatus relative to the gravitational field during the rotation; and

a control system in operable communication with the at least one sensing element and configured to;

use the angular rate readings from the angular rate sensor to determine angular position of the apparatus during the rotation in the borehole;

divide each of the rotations into a plurality of divisions using at least one orthogonal pair of the toolface sensors;

determine a magnetic toolface of the apparatus during the rotation based on the geomagnetic readings of the apparatus in each of the divisions of the rotation relative to the geomagnetic field;

determine a gravitational toolface of the apparatus during the rotation based on the gravitational readings of the apparatus in each of the divisions of the rotation relative to the gravitational field;

calculate a toolface offset of the apparatus as a difference between the magnetic toolface and the gravitational toolface; and

correct the angular position of the apparatus relative to the calculated toolface offset.

18. The apparatus of claim 17, further comprising at least one actuator being actuatable to direct the apparatus in advancing the borehole, the control system configured to direct the apparatus with the at least one actuator in the borehole based on the corrected angular position.

19. The apparatus of claim 18, wherein the at least one actuator being actuatable to direct the apparatus in advancing the borehole comprises a point-the-bit configuration or a push-the-bit configuration.

20. The apparatus of claim 17, wherein the at least one sensing element comprises magnetometers of the toolface sensors oriented orthogonally in two-axes obtaining angular position readings, and wherein the control system is configured to adjust the angular rate readings based at least on the angular position readings to determine the angular position of the apparatus.

21. The apparatus of claim 17, wherein the toolface sensors of the at least one sensing element comprise:

at least one accelerometer obtaining the gravitational readings, and at least two magnetometers obtaining the geomagnetic readings; and

wherein the control system is configured to;

divide the rotation into the divisions based on the geomagnetic readings; and

perform the calculation of the toolface offset based on the gravitational readings from the at least one accelerometer and the geomagnetic readings from at least one of the magnetometers.