Extraction apparatus

• US 10,641,145 B2
• Filed: 11/18/2015
• Issued: 05/05/2020
• Est. Priority Date: 11/19/2014
• Status: Active Grant

• Current Assignee: Envirochasing IP Holdings Pty Ltd.
• Original Assignee: Envirochasing IP Holdings Pty Ltd.
• Inventors: Terpstra, Steven
• Primary Examiner(s): Wongwian, Phutthiwat
• Assistant Examiner(s): Tran, Diem T
• Application Number:
  US15/528,032
• Publication Number:
  US 20180334938A1
• Time in Patent Office: 1,630 Days
• Field of Search: 60298, 60320
• CPC Class Codes: F01N 13/002 Apparatus adapted for particular uses, e.g. for portable devices driven by machines or engines
• CPC Class Codes: F01N 2240/02 a heat exchanger
• CPC Class Codes: F01N 2590/06 for hand-held tools or portables devices
• CPC Class Codes: F01N 2610/00 Adding substances to exhaust gases
• CPC Class Codes: F01N 3/0205 using heat exchangers
• CPC Class Codes: F01N 3/04 using liquids
• CPC Class Codes: F01N 3/05 by means of air, e.g. by mixing exhaust with air silencers working by addition of air to exhaust F01N1/14; arrangements for the supply of additional air for the thermal or catalytic conversion of noxious components of exhaust F01N3/30 ; in tailpipes F01N13/082
• CPC Class Codes: F01N 3/30 Arrangements for supply of additional air control, e.g. using by-passes or variable air pump drives, F01N3/22
• CPC Class Codes: F01N 3/34 using air conduits or jet air pumps, e.g. near the engine exhaust port
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

An extraction apparatus (10) adapted to capture exhaust gas emitted by an internal combustion engine and to dilute the exhaust gas by mixing with air and also cool the exhaust gas. The extraction apparatus (10) has a first flow path (31), second flow path (32), and third flow path (33). The first flow path (31) extends between inlet (35) and an outlet (37) for air flow from the inlet to the outlet. The second flow path (32) receives exhaust gas emitted from the engine and delivers it into the first flow path (31) for mixing with an air flow along the first flow path. The third flow path (33) delivers water for mixing with the air flow. The arrangement is such that there is confluence of air, exhaust gas and water to provide a fluid mixture for discharging through the outlet (37). The exhaust gas is cooled using the cooling effects of the air and also the cooling effects of water in heat exchange relation with the exhaust gas prior to mixing of the exhaust gas with the air. There is also cooling of the mixture of exhaust gas and air using the cooling effects of water in heat exchange relation with the mixture, and also cooling by injection of water into the air. The various flow paths are configured for the requisite heat exchange relation.

Claims

1. An extraction apparatus comprising a body defining a first flow path extending between an inlet and an outlet for air flow from the inlet to the outlet, a second flow path for receiving an exhaust gas flow, the second flow path having a delivery outlet communicating with the first flow path to deliver exhaust gas into the first flow path for mixing with the air flow at a delivery zone, a third flow path for delivery of water for mixing with the air flow whereby there is confluence of air, exhaust gas and water to provide a fluid mixture for discharging through the outlet, the third flow path being in heat exchange relation with the first flow path whereby water flow in the third flow path provides a cooling effect on the fluid mixture, the third flow path further being in heat exchange relation with the second flow path whereby water flow in the third flow path provides a cooling effect on exhaust gas flow along the second flow path, the first flow path being in heat exchange relation with the second flow path whereby flow along the first flow path provides a cooling effect on exhaust gas flow along the second flow path, wherein the body comprises an exterior wall defining a boundary of the third flow path, a first interior wall disposed inwardly of the exterior wall, at least a portion of the third flow path being defined between the exterior wall and the first interior wall, and a second interior wall, at least a portion of the second flow path being defined between at least a portion of the first interior wall and the second interior wall whereby the second interior wall provides a dividing wall between the first flow path and the second flow path, and wherein the delivery outlet of the second flow path communicates with the first flow path adjacent the dividing wall.

2. The extraction apparatus according to claim 1 wherein the body comprises first, second and third cooling surfaces, the first cooling surface being defined by the first interior wall for exposure to hot exhaust gas flowing along the second flow path, the first cooling surface being cooled by the cooling effect of water flow through the third flow path, hot exhaust gas flowing along the second flow path being exposed to the first cooling surface whereby the first cooling surface can absorb heat from the hot exhaust gas, the second cooling surface being defined by the second interior wall for exposure to hot exhaust gas flowing along the second flow path, the second cooling surface being cooled by the cooling effect of a flow along the first flow path, hot exhaust gas flowing along the second flow path being exposed to the second cooling surface whereby the second cooling surface can absorb heat from the hot exhaust gas, and the third cooling surface being defined by the first interior wall for exposure to the fluid mixture of exhaust gas, air and injected water flowing along the first flow path, the third cooling surface being cooled by the cooling effect of water flow through the third flow path whereby the third cooling surface can absorb heat from the fluid mixture prior to the fluid mixture exiting through the outlet.

3. The extraction apparatus according to claim 1 further comprising provision for said delivery of water by injection into the first flow path to provide a mixture of air and water.

4. The extraction apparatus according to claim 3 wherein for said delivery of water into the first flow path has a directional component in the direction of flow within the first flow path from the inlet to the outlet.

5. The extraction apparatus according to claim 1 wherein the third flow path comprises a further water delivery outlet for delivery of water into the exhaust gas flow.

6. The extraction apparatus according to according to claim 1 wherein the second flow path opens onto the first flow path at a delivery outlet adjacent a side wall portion bounding the first flow path.

7. The extraction apparatus according to claim 6 further comprising a fourth cooling surface, the fourth cooling surface being disposed adjacent the delivery outlet for exposure to exhaust gas flowing to and through the delivery outlet.

8. The extraction apparatus according to claim 7 wherein the fourth cooling surface is defined by the first interior wall.

9. The extraction apparatus according to claim 1 wherein the first interior wall comprises a first end section disposed adjacent the inlet, a second end section disposed adjacent the outlet, and an intermediate section between the first and second end sections, wherein the first end section defines the first cooling surface and the second end section defines the third cooling surface.

10. The extraction apparatus according to claim 9 wherein the intermediate section defines the fourth cooling surface.

11. The extraction apparatus according to claim 1 wherein the first flow path is bounded by the first and second interior walls which cooperate to define the side wall portion.

12. The extraction apparatus according to claim 6 wherein the delivery outlet is configured as an annular delivery port extending circumferentially around the first flow path.

13. The extraction apparatus according to claim 1 wherein the respective section of the first flow path defined by the first interior wall is downstream of the respective section of the first flow path defined by the second interior wall with respect to the direction of flow along the first flow path and wherein the minimum cross-sectional flow area of that section of the first flow path defined by the first interior wall is equal to or greater than the minimum cross-sectional flow area of that section of the first flow path defined by the second interior wall.

14. The extraction apparatus according to claim 1 wherein the water flow along the third flow path provides water for cooling purposes.

15. The extraction apparatus according to claim 14 wherein the third flow path comprises an inlet and a discharge outlet for water flow between the inlet and discharge outlet, whereby surplus water can be discharged through the discharge outlet.

16. The extraction apparatus according to claim 15 wherein the inlet and the discharge outlet for the third flow path are disposed at or adjacent opposed ends of the body whereby the third flow path extends at least along the length of the body between the opposed ends.

17. The extraction apparatus according to claim 16 wherein the body defines an external wall disposed between the opposed ends, the external wall comprising the exterior wall defining a boundary of the third path.

18. A method of extracting an exhaust gas from a working environment at which the gas is generated, the method comprising:

capturing the exhaust gas as an exhaust gas flow, directing the captured exhaust gas flow for delivery into an air flow to dilute the exhaust gas, the air flow being along a flow path bounded by a side wall portion and the exhaust gas being delivered into the air flow adjacent the side wall portion whereby exhaust gas is into introduced into the air flow at the periphery thereof, and injecting water into the air flow, whereby there is confluence of air, exhaust gas and water discharging through an outlet as a fluid mixture, wherein the exhaust gas is cooled prior to delivery into the air flow through heat exchange with a first cooling surface and a second cooling surface, wherein the first cooling surface is disposed between the exhaust gas flow and a cooling water flow, and the second cooling surface is disposed between the exhaust gas flow and the air flow, wherein the first and second cooling surfaces cooperate to define an annular space therebetween through which the exhaust gas flows, and wherein water injected into the air flow comprises water from the cooling water flow.

19. The method according to claim 18 wherein the exhaust gas is delivered into the air flow angularly in a direction towards the outlet for the air flow.

20. A method of treating an exhaust gas comprising capturing the exhaust gas as an exhaust gas flow, directing the captured exhaust gas flow for delivery into an air flow to dilute the exhaust gas, the air flow being along a flow path bounded by a side wall portion and the exhaust gas being delivered into the air flow adjacent the side wall portion whereby exhaust gas is introduced into the air flow at the periphery thereof, and injecting water into the air flow, whereby there is confluence of air, exhaust gas and water discharging through an outlet as a fluid mixture, wherein the exhaust gas is cooled prior to delivery into the air flow through heat exchange with a first cooling surface and a second cooling surface, wherein the first cooling surface is disposed between the exhaust gas flow and a cooling water flow, and the second cooling surface is disposed between the exhaust gas flow and the air flow, wherein the first and second cooling surfaces cooperate to define an annular space therebetween through which the exhaust gas flows, and wherein water injected into the air flow comprises water from the cooling water flow.