Gas duct with heated porous metal structure

• US 10,641,149 B2
• Filed: 05/24/2019
• Issued: 05/05/2020
• Est. Priority Date: 07/17/2015
• Status: Active Grant

• Current Assignee: Türk & Hillinger GmbH
• Original Assignee: Türk & Hillinger GmbH
• Inventors: Schlipf, Andreas
• Primary Examiner(s): Hamo, Patrick
• Assistant Examiner(s): Stanek, Kelsey L
• Application Number:
  US16/422,296
• Publication Number:
  US 20190277177A1
• Time in Patent Office: 347 Days
• Field of Search: 60300, 60284, 60286
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: H05B 2203/021 Heaters specially adapted for heating liquids
• CPC Class Codes: H05B 2203/022 Heaters specially adapted for heating gaseous material
• CPC Class Codes: H05B 3/48 heating conductor embedded in insulating material

Abstract

A gas duct (100) has a duct wall (110) enclosing an interior space (120), a heated porous metal structure (113) arranged in the interior space (120) for passing through gases and an electric heater (102). The electric heater (102) is a mineral-insulated heater including a heat conductor (104), one or more front-side connection openings and an outer metal jacket (108). The electric heater (102) has a section (102a), which is passed through the duct wall (110), so that all front-side connection openings (116) are arranged outside the interior space (120) of the gas duct (100) and the outer metal jacket (108) is welded or soldered to the duct wall (110) in the section. The heat conductor (104) is completely embedded in a ceramic insulation (106) at least in the sections of the electric heater (102) that are arranged in the interior space (120) of the gas duct (100).

Claims

1. A gas duct comprising:

a duct wall with an interior space enclosed by the duct wall;

a heated porous metal structure arranged in the interior space of the gas duct for passing through gas;

at least one electric heater, heating the porous metal structure, wherein the electric heater is a mineral-insulated heater with a heat conductor, with one or more front-side connection openings and with at least one outer metal jacket, wherein the electric heater has at least one section which passes through the duct wall so all of the one or more front-side connection openings are arranged outside the interior space of the gas duct and the outer metal jacket of the electric heater is welded or soldered in this section to the duct wall, and wherein the heat conductor is completely embedded in a compacted ceramic insulation at least in interior sections of the electric heater that are arranged in the interior space of the gas duct, wherein at least a portion of the outer metal jacket of the electric heater is arranged in the interior space.

2. The gas duct in accordance with claim 1, wherein a section of the mineral-insulated heater is rolled into the porous metal structure, the at least one outer metal jacket comprising a metal jacket inner surface defining a metal jacket interior space, the compacted ceramic insulation engaging the metal jacket inner surface.

3. The gas duct in accordance with claim 1, wherein the mineral-insulated heater is soldered to the porous metal structure, the at least one outer metal jacket comprising a metal jacket interior space, the heat conductor and the compacted ceramic insulation being arranged in the metal jacket interior space.

4. The gas duct in accordance with claim 1, wherein the mineral-insulated heater is vacuum-soldered to the porous metal structure, the at least one outer metal jacket comprising a metal jacket interior space, the compacted ceramic insulation fixing the heat conductor in the metal jacket interior space.

5. The gas duct in accordance with claim 1, wherein the mineral-insulated heater has a smaller cross section in a direction in which the gas flows in the interior space enclosed by the duct wall than in a direction facing walls of pores of the porous metal structure, the at least one outer metal jacket being in direct contact with the duct wall.

6. The gas duct in accordance with claim 1, wherein an extension of the mineral-insulated heater in a direction in which the gas flows in the interior space enclosed by the duct wall is at least four times greater than an extension of the mineral-insulated heater in a direction facing walls of the pores of the porous metal structure.

7. The gas duct in accordance with claim 1, wherein an extension of the mineral-insulated heater in a direction in which the gas flows in the interior space enclosed by the duct wall is at least ten times greater than an extension of the mineral-insulated heater in a direction facing walls of the pores of the porous metal structure.

8. The gas duct in accordance with claim 1, wherein the heat conductor of the mineral-insulated heater is connected at one end to the duct wall electrically conductingly such that the duct wall acts as a return conductor.

9. The gas duct in accordance with claim 1, wherein the duct wall consists of an Inconel alloy material with a nickel content of at least 25%.

10. The gas duct in accordance with claim 1, wherein the duct wall consists of an Inconel alloy material with a nickel content of at least 50%.

11. The gas duct in accordance with claim 1, further comprising at least one further electric heater, heating the porous metal structure, wherein the further electric heater is a mineral-insulated heater with a further heat conductor, with one or more further front-side connection openings and with at least one further outer metal jacket, wherein the further electric heater has at least one further section which passes through the duct wall so all of the one or more further front-side connection openings are arranged outside the interior space of the gas duct and the further outer metal jacket of the further electric heater is welded or soldered in this further section to the duct wall, and wherein the further heat conductor is completely embedded in a further compacted ceramic insulation at least in interior sections of the further electric heater that are arranged in the interior space of the gas duct the at least one electric heater and the at least one further electric heater comprise a plurality of mineral-insulated heaters arranged in the porous metal structure.

12. A gas duct comprising:

a duct wall with an interior space enclosed by the duct wall, the duct wall comprising a duct wall outer surface and an inner duct wall surface;

a heated porous metal structure arranged in the interior space of the gas duct for passing through gas;

at least one electric heater, heating the porous metal structure, wherein the electric heater is a mineral-insulated heater with a heat conductor, with one or more front-side connection openings and with at least one outer metal jacket, the at least one outer metal jacket comprising an outer metal jacket extent, the outer metal jacket extent extending from a position adjacent to the inner duct wall surface to a position located in the interior space, wherein the electric heater has at least one section which passes through the duct wall so all of the one or more front-side connection openings are arranged outside the interior space of the gas duct and the outer metal jacket of the electric heater is connected to the at least one section to the duct wall via a weld seam, wherein the heat conductor is completely embedded in a compacted ceramic insulation at least in interior sections of the electric heater that are arranged in the interior space of the gas duct the weld seam engaging the outer metal jacket of the electric heater and the duct wall outer surface, wherein the weld seam is located outside of the interior space of the gas duct.

13. The gas duct in accordance with claim 12, wherein the heated porous metal structure comprises a first perforated structure and a second perforated structure, the first perforated structure being located at a spaced location from the second perforated structure, the at least one electric heater being located between the first perforated structure and the second perforated structure.

14. The gas duct in accordance with claim 13, wherein the at least one electric heater is in direct contact with the first perforated structure and the second perforated structure.

15. The gas duct in accordance with claim 13, wherein the first perforated structure comprises a first perforated plate, the second perforated structure comprising a second perforated plate.

16. The gas duct in accordance with claim 13, wherein at least one of the first perforated structure and the second perforated structure comprises a gird structure.

17. The gas duct in accordance with claim 13, wherein the at least one electric heater is welded to one or more of the first perforated structure and the second perforated structure.

18. A gas duct comprising:

a duct wall with an interior space enclosed by the duct wall, the duct wall comprising a metal material, a duct wall inner surface and a duct wall outer surface;

a heated porous metal structure arranged in the interior space of the gas duct for passing through gas;

at least one electric heater, heating the porous metal structure, wherein the electric heater is a mineral-insulated heater with a heat conductor, with one or more front-side connection openings and with at least one outer metal jacket, wherein the electric heater has at least one section which passes through the duct wall so all of the one or more front-side connection openings are arranged outside the interior space of the gas duct and the outer metal jacket of the electric heater is welded or soldered in the at least one section to the duct wall, and wherein the heat conductor is completely embedded in a compacted ceramic insulation at least in interior sections of the electric heater that are arranged in the interior space of the gas duct, the at least one outer metal jacket comprising an outer metal jacket surface, the outer metal jacket surface extending from a position located radially outward of the duct wall outer surface to a position located radially inward of the duct wall inner surface with respect to a longitudinal axis of the duct wall.

19. The gas duct in accordance with claim 18, wherein the outer metal jacket and the at least one section are connected via a weld seam, the weld seams engaging an outer surface of the duct wall and an outer jacket wall surface of the at least one outer metal jacket, the heated porous metal structure comprises a first perforated structure and a second perforated structure, the first perforated structure being located at a spaced location from the second perforated structure, the at least one electric heater being located between the first perforated structure and the second perforated structure.

20. The gas duct in accordance with claim 19, wherein the at least one electric heater is in direct contact with the first perforated structure and the second perforated structure.