Loading devices and methods of loading pipe fusion machines

• US 10,641,413 B2
• Filed: 10/04/2016
• Issued: 05/05/2020
• Est. Priority Date: 08/18/2011
• Status: Active Grant

• Current Assignee: Fast Fusion LLC
• Original Assignee: Fast Fusion LLC
• Inventors: McKinley, Richard S.
• Primary Examiner(s): Aviles, Orlando E
• Assistant Examiner(s): Yoon, Seahee
• Application Number:
  US15/285,323
• Publication Number:
  US 20170023152A1
• Time in Patent Office: 1,309 Days
• Field of Search: 405184
• CPC Class Codes: B29C 65/7841 Holding or clamping means for handling purposes clamping means for the purpose of applying pressure on the parts to be joined, in the area to be joined B29C66/81; work holders in general B25B; devices for holding or positioning work for welding metal B23K37/04
• CPC Class Codes: B65G 65/02 Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
• CPC Class Codes: F16L 1/06 Accessories therefor, e.g. anchors
• CPC Class Codes: F16L 1/09 for bringing two tubular members closer to each other
• CPC Class Codes: F16L 1/10 for aligning

Abstract

A loading device for lifting an elongated object having an elongate axis includes a frame having a first fulcrum surface and a second fulcrum surface, a first effector arm that pivots about the first fulcrum surface, a second effector arm that pivots about the second fulcrum surface, and an actuator moving the first effector arm and the second effector arm between a retracted position and a deployed position.

Claims

1. A method of loading a pipe having a central elongate axis into a pipe fusion machine, the method comprising:

a. positioning a loading device coupled to the pipe fusion machine proximate the pipe, the loading device comprising a front boom having a frame with a plurality of roller elements coupled to the frame, each of the roller elements being configured to rotate about a roller element axis, the loading device further comprising a pair of effector arms positioned on opposing sides of the boom frame, each effector arm having a longitudinal axis extending from a proximal end of the effector arm to a distal end of the effector arm, and pivots relative to a longitudinal axis of the boom frame, about a pivot axis at the proximal end of the effector arm, and further comprising a pair of end effectors, wherein one of the end effectors is coupled to the distal end of one of the effector arms, each end effector having an effector axis about which the end effector rotates;

b. positioning the end effectors along opposing sides of the pipe;

c. pivoting the effector arms about one or more fulcrum surfaces of the loading device towards the pipe and into a deployed position, wherein in the deployed position the longitudinal axis of each of the effector arms is parallel with the longitudinal axis of the boom frame, the effector axis of each of the end effectors is transverse to the elongate axis of the pipe, and each of the end effectors cross the central elongate axis of the pipe;

d. contacting the pipe with the end effectors to apply a lifting force to the pipe at a location below the elongate axis; and

e. causing the pipe to traverse the front boom and the roller elements into the pipe fusion machine.

2. The method of claim 1, further comprising translating the loading device towards the pipe.

3. The method of claim 1, further comprising sliding the pipe along the plurality of roller elements, wherein the roller element axis of each of the roller elements is transverse to the elongate axis of the pipe.

4. The method of claim 1, wherein each of the end effectors has a lifting surface, and wherein the end effectors are coupled with the effector arms such that the effector axis of each of the end effectors is perpendicular to and intersects with the longitudinal axis of the corresponding effector arm, and the end effectors extend laterally relative to the longitudinal axis of the corresponding effector arm such that the longitudinal axis of the effector arm does not intersect with the lifting surface of the end effector.

5. The method of claim 1, wherein the loading device further comprises an actuator moving each of the effector arm and the second effector arm between a retracted position and the deployed position, and wherein the effector arms move in opposing directions as the effector arms are moved by the actuator between the retracted position and the deployed position.

6. The method of claim 1, wherein each of the end effectors comprises a conical drum.

7. The method of claim 1, wherein the each of the end effectors comprises a body tapered longitudinally along the effector axis.

8. The method of claim 1, wherein each of the effector arms comprises an arm adjuster plate assembly allowing the end effector coupled therewith to pivot about the longitudinal axis of the effector arm.

9. The method of claim 1, wherein the loading device further comprises a pair of upright arms, each upright arm coupled to a receiver located at a distal end of each of the effector arms.

10. The method of claim 9, wherein the upright arms each comprises a power intake wheel.

11. A method of loading a pipe having a central elongate axis into a pipe fusion machine, the method comprising:

a. positioning a loading device coupled to the pipe fusion machine proximate the pipe, the loading device comprising a front boom having a frame with a plurality of roller elements coupled to the frame, each of the roller elements being configured to rotate about a roller element axis, the loading device further comprising a plurality of effector arms, each effector arm having a longitudinal axis and pivots relative to a longitudinal axis of the boom frame;

b. positioning a first end effector and a second end effector along opposite sides of the pipe, each end effector coupled to one of the effector arms, wherein the end effectors each have an axis about which the end effector rotates;

c. pivoting each of the effector arms towards the pipe;

d. contacting and traversing the pipe with and over the first end effector and the second end effector, to apply a lifting force to the pipe at a location below the central elongate axis, wherein when the lifting force is applied to the pipe, the effector arms are located in a deployed position, wherein in the deployed position the longitudinal axis of each of the effector arms is parallel with the longitudinal axis of the boom frame, the axes of the end effectors are transverse to the central elongate axis of the pipe, and the first end effector is positioned before the second end effector, relative to the central elongate axis of the pipe, so that the pipe sequentially traverses the first end effector and the second end effector; and

e. causing the pipe to traverse the front boom and the roller elements into the pipe fusion machine.

12. The method of claim 11, further comprising translating the loading device towards the pipe.

13. The method of claim 11, further comprising sliding the pipe along the plurality of roller elements of the loading device, wherein the roller element axis of each of the roller elements is transverse to the elongate axis of the pipe.

14. The method of claim 11, wherein the end effectors each further has a lifting surface, wherein the end effectors are each coupled to one of the effector arms such that the end effector axis is perpendicular to and intersects with the longitudinal axis of the effector arm, and wherein the end effectors each extends laterally relative to the longitudinal axis of the effector arm such that the longitudinal axis of the effector arm does not intersect with the lifting surface of the end effector.

15. The method of claim 11, wherein the loading device further comprises an actuator moving the effector arms between a retracted position and the deployed position, and wherein the effector arms move in opposing directions as the effector arms are moved by the actuator between the retracted position and the deployed position.

16. The method of claim 11, wherein each of the end effectors comprises a conical drum.

17. The method of claim 11, wherein each of the end effectors comprises a body tapered longitudinally along the end effector axis.

18. The method of claim 11, wherein the effector arms each comprises an arm adjuster plate assembly allowing the end effectors to pivot about the longitudinal axis of the effector arms.

19. The method of claim 11, wherein the loading device further comprises a pair of upright arms coupled to a receiver located at a distal end of each of the effector arms, and wherein the upright arms each comprises a power intake wheel.