Heat pump

• US 10,641,530 B2
• Filed: 03/11/2016
• Issued: 05/05/2020
• Est. Priority Date: 03/17/2015
• Status: Active Grant

• Current Assignee: Yanmar Power Technology Co., Ltd.
• Original Assignee: Yanmar Company Limited (Yanmar Holdings Co., Ltd.)
• Inventors: Kihara, Hirotoshi, Ota, Keisuke, Aikawa, Terunori, Nobuhara, Hirohiko, Nakamura, Hirotaka
• Primary Examiner(s): Kramer, Devon C
• Assistant Examiner(s): Brunjes, Christopher J
• Application Number:
  US15/558,470
• Publication Number:
  US 20180051704A1
• Time in Patent Office: 1,516 Days
• CPC Class Codes: F04D 27/009 by bleeding, by passing or recycling fluid
• CPC Class Codes: F25B 1/00 Compression machines, plants or systems with non-reversible cycle F25B3/00, F25B5/00, F25B6/00, F25B7/00, F25B9/00 take precedence
• CPC Class Codes: F25B 2500/27 characterised by the stop of the refrigeration cycle
• CPC Class Codes: F25B 2600/025 by controlling speed
• CPC Class Codes: F25B 2600/2519 On-off valves
• CPC Class Codes: F25B 2700/1932 Oil pressures
• CPC Class Codes: F25B 31/004 oil recirculating arrangements
• CPC Class Codes: F25B 41/37 Capillary tubes
• CPC Class Codes: F25B 43/02 for separating lubricants from the refrigerant
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems

Abstract

An exemplary heat pump (10) includes: a compressor (16A, 16B) that discharges refrigerant; an oil separator (30) that separates oil from the refrigerant discharged from the compressor; an oil return channel (80) that returns the oil separated by the oil separator to the compressor; a pressure sensor (86A, 86B) that detects a pressure in the oil return channel; a first pressure loss member (84A, 84B) and a second pressure loss member (88A, 88B) disposed in portions of the oil return channel at an oil separator side and a compressor side relative to the pressure sensor; and a control device that increases an output of the compressor in a case where a pressure detected by the pressure sensor exceeds a suction pressure of the compressor and less than a discharge pressure of the compressor.

Claims

1. A heat pump comprising:

a compressor configured to compress and discharge a refrigerant;

an oil separator configured to separate an oil from the refrigerant discharged from the compressor;

an oil return channel configured to return the oil separated by the oil separator to the compressor;

a pressure sensor configured to detect a pressure in the oil return channel;

a first capillary disposed in a first portion of the oil return channel on an oil separator side of the pressure sensor, and a second capillary disposed in a second portion of the oil return channel on a compressor side of the pressure sensor;

a shut-off valve disposed in a third portion of the oil return channel on the oil separator side of the first capillary, the shut-off valve being kept open while the compressor is operating and kept closed while the compressor is stopped; and

a control device configured to permit an increase in output of the compressor when a pressure detected by the pressure sensor exceeds a suction pressure of the compressor and is less than a discharge pressure of the compressor.

2. A heat pump comprising:

a first compressor configured to compress a refrigerant and discharge the compressed refrigerant;

an oil separator configured to separate an oil from the compressed refrigerant discharged from the first compressor;

an oil return channel configured to return the oil separated by the oil separator to the first compressor;

a first pressure sensor configured to detect a pressure at a first location in the oil return channel;

first and second means for decreasing pressure disposed in or defining portions of the oil return channel, wherein;

the first means for decreasing pressure is upstream of the first location; and

the second means for decreasing pressure is downstream of the first location; and

a first shut-off valve configured to selectively block fluid communication between the oil separator and the first means for decreasing pressure.

3. The heat pump of claim 2, wherein the first and second means for decreasing pressure comprises a first capillary and a second capillary, and further comprising:

a third capillary and a fourth capillary, each of the third capillary and the fourth capillary disposed in or defining portions of the oil return channel;

wherein;

the third capillary is upstream of a second location in a second flow path; and

the fourth capillary is downstream of the second location in the second flow path.

4. The heat pump of claim 3, further comprising a second pressure sensor configured to detect a pressure at the second location in the oil return channel.

5. The heat pump of claim 4, further comprising a second shut-off valve configured to selectively block fluid communication between the oil separator and the second capillary.

6. The heat pump of claim 5, wherein:

the oil return channel defines;

a first oil return path; and

a second oil return path;

the first pressure sensor, the first shut-off valve, the first location, the first capillary, and the second capillary are disposed along the first oil return path; and

the second pressure sensor, the second shut-off valve, the second location, the third capillary, and the fourth capillary are disposed along the second oil return path.

7. The heat pump of claim 6, wherein:

the first oil return path is coupled to the first compressor and defines a first flow path from the oil return channel, to the first shut-off valve, through the first capillary, through the first pressure sensor, through the second capillary, to the first compressor; and

the second oil return path is coupled to a second compressor and defines the second flow path from the oil return channel to the second shut-off valve, through the third capillary, through the second pressure sensor, through the fourth capillary, to the second compressor.

8. The heat pump of claim 7, further comprising a control device configured to control the first compressor to increase an output of the first compressor based on the pressure detected by the first pressure sensor being greater than a suction pressure of the first compressor and less than a discharge pressure of the first compressor.

9. The heat pump of claim 8, wherein the control device is configured to:

based on the first compressor being in an operating state, open the first shut off valve; and

based on the first compressor being in a stopped state, close the first shut off valve.

10. The heat pump of claim 9, wherein the control device is configured to:

based on either the pressure detected by the first pressure sensor being less than the suction pressure of the first compressor or greater than the discharge pressure of the first compressor for a predetermined time;

stop the output of the first compressor; and

transmit a signal.

11. The heat pump of claim 2, further comprising:

a means for controlling configured to;

receive a signal indicative of the pressure detected by the first pressure sensor; and

based on a determination that the pressure detected by the first pressure sensor is within a first pressure range, increase an output of the first compressor.

12. The heat pump of claim 11, wherein the first pressure range is greater than or equal to a suction pressure of the first compressor and less than or equal to a discharge pressure of the first compressor.

13. The heat pump of claim 12, wherein the heat pump defines a first flow path from the first compressor, to the oil separator, to the oil return channel, to the first shut-off valve, to the first means for decreasing pressure, to the first pressure sensor, to the second means for decreasing pressure, to the first compressor.

14. The heat pump of claim 13, wherein the means for controlling is configured to:

based on the first compressor being in an operating state, open the first shut off valve; and

based on the first compressor being in a stopped state, close the first shut off valve.

15. The heat pump of claim 14, further comprising:

a second pressure sensor configured to detect a pressure at a second location in the oil return channel;

a third and fourth means for decreasing pressure disposed in or defining portions of the oil return channel, wherein;

the third means for decreasing pressure is upstream of the second location; and

the fourth means for decreasing pressure is downstream of the second location; and

a second shut-off valve configured to selectively block fluid communication between the oil separator and the third means for decreasing pressure.

16. The heat pump of claim 15, wherein the means for controlling is configured to:

detect the pressure at the second pressure sensor; and

based on a determination that each of the first pressure sensor and second pressure sensor is within the first pressure range, increase the output of the first compressor.

17. The heat pump of claim 16, wherein the means for controlling is further configured to:

based on either the first pressure sensor or second pressure sensor being outside of the first pressure range, maintain the output of the first compressor.

18. The heat pump of claim 17, wherein the means for controlling is further configured to, based on either the first pressure sensor or second pressure sensor being outside the first pressure range for a predetermined time:

stop the output of the first compressor; and

transmit a notification.

19. The heat pump of claim 18, wherein:

the heat pump defines a second flow path from the oil separator, to the oil return channel, to the second shut-off valve, to the third means for decreasing pressure, to the second pressure sensor, to the fourth means for decreasing pressure.

20. A method of operating a heat pump, the method comprising:

at the heat pump comprising a compressor, an oil separator, an oil return channel, a pressure sensor, a first capillary upstream of the pressure sensor in a flow path and a second capillary downstream of the pressure sensor in the flow path, and a shut-off between the oil separator and the first capillary, performing;

compressing a refrigerant by the compressor;

separating an oil from the compressed refrigerant by the oil separator;

supplying the oil from the oil separator to the compressor via the oil return channel;

detecting a pressure of the oil at a first location in the oil return channel;

decreasing the pressure of the oil at a location upstream of the first location of the oil return channel;

decreasing the pressure of the oil at a location downstream of the first location of the oil return channel; and

increasing an output of the compressor based on the pressure of the oil detected at the first location being within a first pressure range.