Ice making system for refrigerator appliance

• US 10,641,537 B2
• Filed: 11/10/2016
• Issued: 05/05/2020
• Est. Priority Date: 11/10/2016
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Mitchell, Alan Joseph, Kyriacou, Stephanos
• Primary Examiner(s): Teitelbaum, David J
• Application Number:
  US15/347,854
• Publication Number:
  US 20180128534A1
• Time in Patent Office: 1,272 Days
• CPC Class Codes: F25C 1/04 by using stationary moulds
• CPC Class Codes: F25C 1/22 Construction of moulds; Filling devices for moulds
• CPC Class Codes: F25C 1/24 for refrigerators, e.g. freezing trays
• CPC Class Codes: F25C 5/182 Ice bins therefor
• CPC Class Codes: F25C 5/22 particularly adapted for household refrigerators
• CPC Class Codes: F25D 17/062 in household refrigerators
• CPC Class Codes: F25D 17/065 with compartments at different temperatures
• CPC Class Codes: F25D 23/04 with special compartments, e.g. butter conditioners
• CPC Class Codes: F25D 23/087 Sealing strips
• CPC Class Codes: F25D 2317/061 through special compartments
• CPC Class Codes: F25D 2317/062 along the inside of doors

Abstract

A refrigerator appliance includes a cabinet defining a fresh food chamber and a freezer chamber below the fresh food chamber. The refrigerator appliance further includes an ice maker disposed within the cabinet outside of the freezer chamber and proximate to the fresh food chamber. The ice maker includes an ice making chamber. The ice maker is in thermal communication with the freezer chamber and the ice making chamber is not in fluid communication with the freezer chamber.

Claims

1. A refrigerator appliance, comprising:

a cabinet defining a fresh food chamber and a freezer chamber, the freezer chamber positioned below the fresh food chamber along a vertical direction, the cabinet also defining an icebox compartment outside of the freezer chamber and proximate to the fresh food chamber, the cabinet further defining a heat exchange opening at the icebox compartment; and

an ice maker disposed within the icebox compartment, the ice maker comprising a mold body positioned in an ice making chamber, the mold body configured for receiving liquid water and forming ice in the mold body and a heat exchanger, the mold body and the heat exchanger formed of a one-piece seamless unitary construction, the heat exchanger positioned at the heat exchange opening and comprising a plurality of fins oriented along the vertical direction with vertical air flow paths defined between adjacent fins of the plurality of fins;

wherein the heat exchanger is in fluid communication with the freezer chamber and the ice making chamber is not in fluid communication with the freezer chamber such that cold air from the freezer chamber flows around and through the heat exchanger and does not flow into the ice making chamber.

2. The refrigerator appliance of claim 1, wherein the heat exchanger does not include liquid refrigerant.

3. The refrigerator appliance of claim 1, wherein the heat exchanger spans a full extent of the heat exchange opening across both a length and a width of the heat exchange opening.

4. The refrigerator appliance of claim 1, wherein the ice maker comprises a fan in the icebox compartment.

5. The refrigerator appliance of claim 1, wherein the cabinet comprises a door rotatably hinged at the fresh food chamber, the door comprising an inner surface, wherein icebox compartment is positioned at the inner surface of the door.

6. The refrigerator appliance of claim 5, wherein the icebox compartment further comprises a gasket extending around the heat exchange opening.

7. The refrigerator appliance of claim 6, wherein the gasket and heat exchange opening of the icebox compartment are disposed proximate to an inner surface of the door such that the gasket sealingly engages a wall of the fresh food chamber when the door is in a closed position.

8. The refrigerator appliance of claim 1, wherein the heat exchanger is in fluid communication with the freezer chamber via a circulation system providing convective thermal communication between a freezer evaporator positioned proximate the freezer chamber and the plurality of fins.

9. The refrigerator appliance of claim 8, wherein the circulation system comprises a supply duct, a return duct, and a fan, the fan connected to one of the supply duct or the return duct.

10. The refrigerator appliance of claim 9, wherein the supply duct comprises an outlet positioned at the wall of the fresh food chamber, the outlet positioned such that when the door is in the closed position, the outlet is proximate to an upper portion of the heat exchanger and is surrounded by the gasket.

11. The refrigerator appliance of claim 10, wherein the return duct comprises an inlet defined in the wall of the fresh food chamber, the inlet positioned below the outlet of the supply conduit such that when the door is in the closed position the inlet is proximate to a lower portion of the heat exchanger and is surrounded by the gasket.

12. The refrigerator appliance of claim 11, wherein the vertical air flow paths defined by the heat exchanger fins extend between the outlet of the supply duct and the inlet of the return duct when the door is in the closed position.

13. The refrigerator appliance of claim 1, further comprising an ice storage bin disposed within the icebox compartment below the mold body.

14. The refrigerator appliance of claim 1, wherein the icebox compartment includes insulation that insulates the ice maker from the fresh food chamber and the freezer chamber except at the heat exchange opening, the heat exchanger extending through the insulation at the heat exchange opening such that the heat exchanger is the only portion of the ice maker not enclosed by the insulation.