Magneto-caloric thermal diode assembly

• US 10,641,539 B2
• Filed: 04/18/2018
• Issued: 05/05/2020
• Est. Priority Date: 04/18/2018
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Schroeder, Michael Goodman
• Primary Examiner(s): Jules, Frantz F
• Assistant Examiner(s): Mendoza-Wilkenfel, Erik
• Application Number:
  US15/955,749
• Publication Number:
  US 20190323760A1
• Time in Patent Office: 748 Days
• CPC Class Codes: F25B 21/00 Machines, plants or systems, using electric or magnetic effects
• CPC Class Codes: F25B 2321/0021 with a static fixed magnet
• CPC Class Codes: F25B 2321/0022 with a rotating or otherwise moving magnet
• CPC Class Codes: F25D 11/02 with cooling compartments at different temperatures
• CPC Class Codes: F25D 19/006 Thermal coupling structure or interface
• CPC Class Codes: H01F 1/012 adapted for magnetic entropy change by magnetocaloric effect, e.g. used as magnetic refrigerating material refrigeration systems using magnetic effects F25B21/00
• CPC Class Codes: Y02B 30/00 Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

A magneto-caloric thermal diode assembly includes a plurality of thermal stages stacked along an axial direction between a cold side and a hot side. A plurality of magnets is distributed along a circumferential direction within a non-magnetic ring in each of the plurality of thermal stages. Each of the plurality of thermal stages between a cold side thermal stage and a hot side thermal stage is positioned between a respective pair of the plurality of thermal stages along the axial direction. The plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is spaced from the non-magnetic ring of one of the respective pair of the plurality of thermal stages along the axial direction and is in conductive thermal contact with the non-magnetic ring of the other of the respective pair of the plurality of thermal stages.

Claims

1. A magneto-caloric thermal diode assembly, comprising:

a magneto-caloric cylinder; and

a plurality of thermal stages stacked along an axial direction between a cold side and a hot side, a cold side thermal stage of the plurality of thermal stages positioned at the cold side, a hot side thermal stage of the plurality of thermal stages positioned at the hot side, each of the plurality of thermal stages comprising a plurality of magnets and a non-magnetic ring, the plurality of magnets distributed along a circumferential direction within the non-magnetic ring in each of the plurality of thermal stages;

wherein

the plurality of thermal stages and the magneto-caloric cylinder are configured for relative rotation between the plurality of thermal stages and the magneto-caloric cylinder,

each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is positioned between a respective pair of the plurality of thermal stages along the axial direction,

a first one of the respective pair of the plurality of thermal stages is positioned closer to the cold side along the axial direction,

second one of the respective pair of the plurality of thermal stages is positioned closer to the hot side along the axial direction,

the plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is spaced from the non-magnetic ring of the first one of the respective pair of the plurality of thermal stages along the axial direction, and

the plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is in conductive thermal contact with the non-magnetic ring of the second one of the respective pair of the plurality of thermal stages.

2. The magneto-caloric thermal diode assembly of claim 1, wherein each of the plurality of magnets comprises a magnet pair, the magneto-caloric cylinder positioned between the magnets of the magnet pair along a radial direction.

3. The magneto-caloric thermal diode assembly of claim 2, wherein a positive pole of first one of the magnet pair and a negative pole of second one of the magnet pair face the magneto-caloric cylinder along the radial direction.

4. The magneto-caloric thermal diode assembly of claim 1, wherein the plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is spaced from the non-magnetic ring of the first one of the respective pair of the plurality of thermal stages along the axial direction by insulation.

5. The magneto-caloric thermal diode assembly of claim 1, further comprising a heat exchanger positioned at the cold side.

6. The magneto-caloric thermal diode assembly of claim 1, wherein the plurality of magnets is spaced from the non-magnetic ring along the radial direction and the circumferential direction within each of the plurality of thermal stages.

7. The magneto-caloric thermal diode assembly of claim 6, wherein each of the plurality of thermal stages further comprises insulation positioned between the plurality of magnets and the non-magnetic ring along the radial direction and the circumferential direction.

8. The magneto-caloric thermal diode assembly of claim 1, wherein the non-magnetic ring is an aluminum ring.

9. The magneto-caloric thermal diode assembly of claim 1, wherein the plurality of magnets are uniformly spaced apart along the circumferential direction within the non-magnetic ring in each of the plurality of thermal stages.

10. The magneto-caloric thermal diode assembly of claim 9, wherein each of the plurality of thermal stages comprises no less than ten magnets.

11. The magneto-caloric thermal diode assembly of claim 1, wherein the plurality of thermal stages and the magneto-caloric cylinder are configured for relative rotation about an axis that is parallel to the axial direction.

12. The magneto-caloric thermal diode assembly of claim 1, wherein the plurality of magnets and the non-magnetic ring of each of the plurality of thermal stages collectively define a cylindrical slot, the magneto-caloric cylinder positioned within the cylindrical slot.

13. The magneto-caloric thermal diode assembly of claim 12, wherein the cylindrical slot has a width along a radial direction, the magneto-caloric cylinder having a thickness along the radial direction within the cylindrical slot, the width of the cylindrical slot being no more than one hundredth of an inch greater than the thickness of the magneto-caloric cylinder.

14. The magneto-caloric thermal diode assembly of claim 1, wherein the plurality of thermal stages comprises no less than seven thermal stages.

15. A magneto-caloric thermal diode assembly, comprising:

a plurality of thermal stages stacked along an axial direction between a cold side and a hot side, a cold side thermal stage of the plurality of thermal stages positioned at the cold side, a hot side thermal stage of the plurality of thermal stages positioned at the hot side, each of the plurality of thermal stages comprising a plurality of magnets and a non-magnetic ring, the plurality of magnets distributed along a circumferential direction within the non-magnetic ring in each of the plurality of thermal stages

wherein

each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is positioned between a respective pair of the plurality of thermal stages along the axial direction,

a first one of the respective pair of the plurality of thermal stages is positioned closer to the cold side along the axial direction,

a second one of the respective pair of the plurality of thermal stages is positioned closer to the hot side along the axial direction,

the plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is spaced from the non-magnetic ring of the first one of the respective pair of the plurality of thermal stages along the axial direction, and

the plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is in conductive thermal contact with the non-magnetic ring of the second one of the respective pair of the plurality of thermal stages.

16. The magneto-caloric thermal diode assembly of claim 15, wherein the plurality of magnets of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is spaced from the non-magnetic ring of the first one of the respective pair of the plurality of thermal stages along the axial direction by insulation.

17. The magneto-caloric thermal diode assembly of claim 15, wherein the plurality of magnets is spaced from the non-magnetic ring along the radial direction and the circumferential direction within each of the plurality of thermal stages.

18. The magneto-caloric thermal diode assembly of claim 17, wherein each of the plurality of thermal stages further comprises insulation positioned between the plurality of magnets and the non-magnetic ring along the radial direction and the circumferential direction.

19. The magneto-caloric thermal diode assembly of claim 15, wherein the plurality of magnets are uniformly spaced apart along the circumferential direction within the non-magnetic ring in each of the plurality of thermal stages.

20. A magneto-caloric thermal diode assembly, comprising:

a magneto-caloric cylinder; and

a plurality of thermal stages stacked along an axial direction between a cold side and a hot side, a cold side thermal stage of the plurality of thermal stages positioned at the cold side, a hot side thermal stage of the plurality of thermal stages positioned at the hot side, each of the plurality of thermal stages comprising a plurality of non-magnetic blocks and a magnetic ring, the plurality of non-magnetic blocks distributed along a circumferential direction within the magnetic ring in each of the plurality of thermal stages;

wherein

the plurality of thermal stages and the magneto-caloric cylinder are configured for relative rotation between the plurality of thermal stages and the magneto-caloric cylinder,

each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is positioned between a respective pair of the plurality of thermal stages along the axial direction,

a first one of the respective pair of the plurality of thermal stages is positioned closer to the cold side along the axial direction,

a second one of the respective pair of the plurality of thermal stages is positioned closer to the hot side along the axial direction,

the plurality of non-magnetic blocks of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is spaced from the magnetic ring of the first one of the respective pair of the plurality of thermal stages along the axial direction, and

the plurality of non-magnetic blocks of each of the plurality of thermal stages between the cold side thermal stage and the hot side thermal stage is in conductive thermal contact with the magnetic ring of the second one of the respective pair of the plurality of thermal stages.