Combination sensor

• US 10,641,593 B2
• Filed: 03/31/2017
• Issued: 05/05/2020
• Est. Priority Date: 04/01/2016
• Status: Active Grant

• Current Assignee: Schleuniger AG (Komax Holding AG)
• Original Assignee: Schleuniger Holding AG (Metall ZUG AG)
• Inventors: Deschler, Raphael, Jost, Michael, Huggler, Christian, Hofer, Reto
• Primary Examiner(s): Nguyen, Hoai-An D.
• Application Number:
  US16/089,725
• Publication Number:
  US 20190145750A1
• Time in Patent Office: 1,131 Days
• Field of Search: 324600, 324635, 324644, 324649, 324654, 324658, 324661, 324662, 324699, 324200, 32420711, 32420713, 32420715, 324 7611, 324 7639, 324 7675, 356 72, 356 731, 356429, 356625, 356630, 356634, 356635, 356636, 356637, 356638
• CPC Class Codes: G01B 11/08 for measuring diameters
• CPC Class Codes: G01B 11/10 of objects while moving
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence
• CPC Class Codes: G01B 7/12 for measuring diameters
• CPC Class Codes: G01B 7/125 of objects while moving
• CPC Class Codes: G01J 3/501 Colorimeters using spectrally-selective light sources, e.g. LEDs
• CPC Class Codes: G01N 21/952 Inspecting the exterior surface of cylindrical bodies or wires G01N21/956 takes precedence

Abstract

An assembly for automatically detecting contactlessly elongate objects (W). The assembly comprises an inductive measuring system (E) and a first optical measuring system (D) for the object (W) within a housing (2). The inductive measuring system (E) is an eddy current sensor for determining an electromagnetic characteristic of the object (W) and has half coils (E1a, E1b) which wind around the object (W) and forms an inductive cylindrical measurement volume (Ev). The half coils (E1a, E1b), together with a capacitor (E2), form a parallel oscillating circuit (E6), which is connected to an electronic evaluating circuit (E5). The first optical measuring system (D) determines the outside diameter (Wdo) of the object (W) and an optical disk-shaped measurement volume (DCPv) is formed between the two half coils (E1a, E1b). Optionally, the assembly, by a second optical measuring system (C), determines the color and the position by a third virtual measuring system (P).

Claims

1. An arrangement for automatic contactless detection of elongate objects (W), comprising at least one inductive measuring system (E) and at least one first optical measuring system (D) for the object (W) in a common housing (2),

wherein the inductive measuring system (E) is designed as an eddy current sensor for determining an electromagnetic characteristic of the object (W) and comprises two series-connected, coaxial half-coils (E1a, E1b) which are oriented in a same direction, which have a distance from one another in an axial direction, which wind around the object (W) coaxially to a longitudinal axis (x), so that an interior thereof defines an inductive cylindrical measurement volume (Ev),

the half-coils (E1a, E1b) together with an electrically parallel connected capacitor (E2) form a parallel resonant circuit (E6) used as inductive sensor of the inductive measuring system (E), which is connected to an electronic evaluation circuit (E5), and at least one first optical measuring system (D) is formed to determine an outside diameter (Wdo) of the object (W),

an optical disk-shaped measurement volume (DCPv) is defined by spacing of the half-coils (E1a, E1b) and an inner wall of the housing (2) and is arranged inside the inductive cylindrical measurement volume (Ev).

2. The arrangement according to claim 1, wherein a length of a half-coil (E1a, E1b) is at least half as greater as a diameter thereof and the inductive cylindrical measurement volume (Ev) is restricted by cable jacks (4a, 4b).

3. The arrangement according to claim 1, wherein the parallel resonant circuit (E6) of the inductive measuring system (E) is connected to an exciter circuit (E3), operated at its natural frequency, and is connected to an electronic circuit (E5) for measuring the voltage amplitude.

4. The arrangement according to claim 1, wherein the parallel resonant circuit (E6) of the inductive measuring system (E) is connected to a frequency generator and to an electronic circuit (E5) for measuring the amplitude response and/or the phase response.

5. The arrangement according to claim 1, wherein the optical disk-shaped measurement volume (DCPv) of the first measuring system (D) is positioned in a longitudinal direction centrally and coaxially to the inductive cylindrical measurement volume (Ev) embracing the object (W).

6. The arrangement according to claim 1, wherein the first optical measuring system (D) comprises at least one first illumination arrangement (DP1) having at least one first light source (DP2) and preferably a screen (DP3) as well as a first sensor array (DP4) positioned on the other side of the half-coils (E1a, E1b) on a principal optical axis (y).

7. The arrangement according to claim 1, wherein at least a second optical measuring system (C) is formed to determine the color of the object (W).

8. The arrangement according to claim 7, wherein the second optical measuring system (C) comprises a second illumination arrangement (C1) comprising a plurality of light sources (C1a, C1b, C1c) having different wavelength spectra and at least one second sensor array (C4) for the light reflected from the object (W), and the second sensor array (C4) lies in relation to an x-z plane on a same side of the disk-shaped measurement volume (DCPv) as the second illumination arrangement (C1).

9. The arrangement according to claim 8, wherein a sequence is implemented in the second optical measuring system (C) to drive the light sources (C1a, C1b, C1c) of the second illumination arrangement (C1) in such a manner to sequentially illuminate the object (W) and thus sequentially project images in the wavelength spectra of the light sources of the second illumination arrangement onto the second sensor array (C4), wherein this is connected to an evaluation unit for the intensities measured during the illumination with the light sources of different wavelength spectra and for the ensuing determination of the color of the object (W).

10. The arrangement according to claim 8, wherein a reflecting long-pass filter (C3) is arranged on a principal optical axis (y) of the first and second optical measuring system (D, C), which is reflecting for the wavelength spectra of the second illumination arrangement (C1) and transmitting for that of the first illumination arrangement (DP1) and which deflects light reflected by the object (W) onto the second sensor array (C4) positioned outside the principal optical axis (y) and aligned towards the long-pass filter (C3).

11. The arrangement according to claim 7, wherein a lens (DCP2) is arranged between the disk-shaped measurement volume (DCPv) and the long-pass filter (C3), which is passed once as a collimating lens (DCP2) by the light of the first illumination arrangement (DP1) and also twice as an imaging lens (DCP2) by the light of the second illumination arrangement (C1) reflected by the object (W).

12. The arrangement according to claim 7, wherein the optical measuring systems (D) for determining the diameter (C) and for determining the color of the object (W) are combined to form a third virtual measuring system (P) for determining a position of the object (W) inside the disk-shaped measurement volume (DCPv).

13. The arrangement according to claim 1, wherein a principal plane (y-z) of the first, second and third optical measuring system (D, C, P) with a principal optical axis (y) is arranged perpendicular to the longitudinal axis (x) of the inductive cylindrical measurement volume (Ev).

14. The arrangement according to claim 12, wherein the third measuring system (P) comprises a third illumination arrangement (P1) with two light sources (P1a, P1b), the first sensor array (DP4) and the first illumination arrangement (DP1) for triangulatory determination of a position of the object (W) inside the disk-shaped measurement volume (DCPv).

15. The arrangement according to claim 14, wherein the third illumination arrangement (P1) comprises a plurality of light sources each having different wavelength spectra and designed to illuminate the object (W) sequentially and thus sequentially project an image in the wavelength spectra of the light sources onto the second sensor array (C4).

16. The arrangement according to claim 6, wherein the measurement plane of the first sensor array (DP4) runs perpendicular to an x-y plane but intersects this at a small angle (α

) to an x axis.

17. The arrangement according to claim 8, wherein the second sensor array (C4) is a multichromatic sensor and the light sources (C1e, C1b and C1c) of the second illumination arrangement (C1) are one of operated simultaneously or are replaced by a wide-band or multiband second light source.

18. The arrangement according to claim 8, wherein the second sensor array (C4) is a multichromatic sensor and at least one of the light sources of the third arrangement (P1) is replaced by a wide-band or multiband light source.

19. The arrangement according to claim 1, wherein the arrangement comprises a temperature sensor (T).

20. The arrangement according to claim 1, wherein a correction sequence is implemented in the inductive measuring system (E), in order to provide its measured value with a correction factor as a function of temperature and with a correction factor as a function of a position of the object (W).

21. An installation for processing elongate objects (W), wherein the object (W) on an input side is guided through the arrangement for the automatic contactless detection of objects according to claim 1.