Light leakage detection in edge sealants of optical devices

• US 10,641,682 B2
• Filed: 06/12/2019
• Issued: 05/05/2020
• Est. Priority Date: 06/13/2018
• Status: Active Grant

• Current Assignee: Magic Leap, Inc.
• Original Assignee: Magic Leap, Inc.
• Inventors: Yang, Ming, Xing, Wendong, Browy, Eric C., Welch, William Hudson, Mercier, Thomas
• Primary Examiner(s): Punnoose, Roy M
• Application Number:
  US16/438,683
• Publication Number:
  US 20190383697A1
• Time in Patent Office: 328 Days
• Field of Search: 356124
• CPC Class Codes: G01M 11/0207 Details of measuring devices
• CPC Class Codes: G01M 11/0285 by measuring material or chromatic transmission properties G01M11/0292 takes precedence
• CPC Class Codes: G02B 13/22 Telecentric objectives or lens systems
• CPC Class Codes: G02B 27/0101 characterised by optical features G02B27/0172 takes precedence

Abstract

Techniques are described for inspecting optical devices, such as eyepieces, to determine whether they exhibit light leakage through an edge sealant that has been applied to the device. Embodiments provide an inspection apparatus that can be employed to detect the leakage of light through an edge sealant of an optical device, where the edge sealant is applied to prevent, or at least reduce, the leakage of light from the optical device. Light from a light source is projected into the optical device. The light can travel along one or more wave guides within the device, until reaching an edge of the device. Light that is able to leak through an edge sealant can be reflected, using mirror(s) in the apparatus, and detected by a camera. Image(s) captured by the camera can be analyzed to determine the performance of the optical device with respect to edge leakage.

Claims

1. An inspection apparatus for inspecting an eyepiece, the inspection apparatus comprising:

a stage including a surface, an opening, and one or more mirror support structures that each supports a respective mirror;

a light source arranged to project light through the opening of the stage and into a portion of the eyepiece when the eyepiece is resting on the surface of the stage;

an enclosure that encloses the stage and the light source to isolate the eyepiece from external light from outside the enclosure; and

a camera that is arranged to capture, through an aperture in the enclosure, at least one image of an interior of the enclosure, the at least one image including at least a portion of the light that leaks through an edge sealant of the eyepiece and that is reflected to the camera by the at least one mirror.

2. The inspection apparatus of claim 1, further comprising:

an analysis module that receives the at least one image from the camera and that analyzes the at least one image to quantify light leakage through the edge sealant of the eyepiece.

3. The inspection apparatus of claim 1, wherein the stage further includes a block between the opening and the camera that prevents the light projected by the light source from directly reaching the camera.

4. The inspection apparatus of claim 1, wherein the one or more mirror support structures each supports the respective mirror to be disposed at approximately a 45 degree angle with respect to the surface of the stage.

5. The inspection apparatus of claim 1, wherein the camera includes a telecentric lens.

6. The inspection apparatus of claim 1, wherein light projected from the light source comprises white light.

7. The inspection apparatus of claim 6, further comprising the eyepiece.

8. The inspection apparatus of claim 7, wherein the eyepiece comprises multiple optics layers, and the edge sealant is disposed along at least one edge of the eyepiece.

9. The inspection apparatus of claim 7, wherein a portion of the eyepiece comprises at least one color filter to separate the white light into a plurality of color bands.

10. The inspection apparatus of claim 9, wherein each optics layer of the multiple optics layers comprises a wave guide for a color band of the plurality of color bands.

11. The inspection apparatus of claim 9, wherein the light is projected into the portion of the eyepiece that includes at least one color filter.

12. The inspection apparatus of claim 9, wherein the at least one image includes pixels of at least one of the color bands to indicate light leakage through the edge sealant corresponding to at least one layer of the multiple optics layers.

13. A method of inspecting an eyepiece, the method comprising:

positioning an eyepiece on a stage defining an opening, wherein the eyepiece comprises an edge sealant along at least one edge of the eyepiece;

enclosing the stage to isolate the eyepiece from external light outside the enclosure;

providing light from a light source inside the enclosure through the opening and toward the eyepiece;

capturing, through an aperture in the enclosure, an image of an interior of the enclosure; and

assessing, based on the image, light leakage from the eyepiece through the edge sealant.

14. The method of claim 13, wherein light from the light source comprises white light.

15. The method of claim 14, wherein the eyepiece comprises a color filter configured to separate the white light into a plurality of color bands, and providing the light toward the eyepiece comprises providing the light to the color filter.

16. The method of claim 15, wherein the eyepiece comprises multiple optics layers, each layer of which comprises a wave guide for a particular color band, and the image comprises pixels of at least one color band, thereby indicating leakage of the light through the edge sealant corresponding to at least one layer of the multiple optics layers.

17. The method of claim 16, further comprising identifying a number of layers of the multiple optics layers through which leakage of the light occurs.

18. The method of claim 16, further comprising identifying a location on the eyepiece corresponding to the leakage of the light.

19. The method of claim 16, further comprising identifying, based on the pixels of the at least one color band, the at least one layer associated with the leakage of the light.

20. The method of claim 19, further comprising assessing a number of the pixels of the at least one color band in the image.