Material performance testing including improved load detection

• US 10,641,690 B2
• Filed: 01/08/2018
• Issued: 05/05/2020
• Est. Priority Date: 01/06/2017
• Status: Active Grant

• Current Assignee: Troxler Electronic Laboratories, Inc.
• Original Assignee: Troxler Electronic Laboratories, Inc.
• Inventors: Brovold, Shawn
• Primary Examiner(s): Caputo, Lisa M
• Assistant Examiner(s): Plumb, Nigel H
• Application Number:
  US15/864,465
• Publication Number:
  US 20180195941A1
• Time in Patent Office: 848 Days
• CPC Class Codes: G01N 2203/0062 Crack or flaws
• CPC Class Codes: G01N 3/08 by applying steady tensile or compressive forces G01N3/28 takes precedence
• CPC Class Codes: G01N 3/20 by applying steady bending forces G01N3/26, G01N3/28 take precedence
• CPC Class Codes: G01N 33/42 Road-making materials G01N33/38 takes precedence

Abstract

A material testing apparatus includes an actuator to apply a force to a load head according to electronic control signals. The load head supplies a load to a material specimen in a first dimension. A plurality of load line displacement (LLD) reference points extend radially outward from the load head; and a plurality of LLD measuring devices correspond to the plurality of LLD reference points. Each LLD measuring device is positioned to detect a position of a corresponding LLD reference point along the first dimension and is configured to transmit position signals to a controller programmed to perform a performance test on the material specimen using feedback control based on a combination of the position signals, including an average of the position signals.

Claims

1. A material testing apparatus, the apparatus comprising:

an actuator to drive a load head according to electronic control signals, wherein the load head supplies a load to a material specimen in a first dimension, wherein the actuator applies the force to the load head;

a plurality of load line displacement (LLD) reference points that extend radially outward from the load head;

a plurality of LLD measuring devices that correspond to the plurality of LLD reference points, each of the plurality of LLD measuring devices (i) being positioned to detect a position of a corresponding LLD reference point along the first dimension and (ii) being configured to transmit position signals to a controller; and

a load cell to measure the load supplied to the material specimen by the load head, wherein the load cell is configured to transmit load signals to the controller,

wherein the controller is programmed to perform a performance test on the material specimen using (i) a combination of the position signals from the plurality of LLD measuring devices and (ii) the load signal from the load cell, and wherein the controller determines and provides the control signals to the actuator so that a target rate of LLD is achieved during the performance test, and

wherein the combination of position signals comprises an average of the position signals.

2. The apparatus of claim 1, wherein the plurality of LLD measuring devices comprise a plurality of transducers.

3. The apparatus of claim 2, wherein:

the plurality of LLD reference points comprise a plurality of magnets, and

the plurality of transducers comprise a plurality of non-contact magneto restrictive position transducers that measure the positions of the plurality of magnets along the first dimension.

4. The apparatus of claim 3, wherein the plurality of magnets extend at least partially radially outward from the load head in a second dimension that is perpendicular to the first dimension.

5. The apparatus of claim 3, wherein:

the plurality of magnets extend from opposing sides of the load head, and the plurality of non-contact magneto restrictive position transducers are positioned on opposing sides of the material specimen.

6. The apparatus of claim 3, wherein the material specimen comprises an asphalt specimen.

7. The apparatus of claim 6, wherein:

the controller is programmed to perform a flexibility index (FI) test on the asphalt specimen using (i) feedback control based on a combination of the position signals from the plurality of non-contact magneto restrictive position transducers and (ii) the load signal from the load cell, and

the controller provides the control signals to the actuator according to the feedback control so that a target rate of LLD is achieved during the FI test.

8. The apparatus of claim 7, wherein the target rate of LLD is 50 mm/minute.

9. The apparatus of claim 7, wherein the combination of the position signals comprises an average of the position signals.

10. The apparatus of claim 1, wherein the controller is separate from the apparatus.

11. A material testing system, the system comprising:

an actuator to drive a load head according to electronic control signals;

a load head to supply a load to a material specimen in a first dimension, wherein the actuator applies the movement to the load head;

a plurality of load line displacement (LLD) reference points that extend radially outward from the load head;

a plurality of LLD measuring devices that correspond to the plurality of LLD reference points, each of the plurality of LLD measuring devices (i) being positioned to detect a position of a corresponding LLD reference point along the first dimension and (ii) being configured to transmit position signals;

a load cell to measure the load supplied to the material specimen by the load head, wherein the load cell is configured to transmit load signals; and

a controller configured to (i) perform feedback control of the actuator based, at least in part, on the position signals during a performance test of the material specimen, (ii) record data during the performance test including receiving the load signals from the load cell and the position data; and

(iii) determine a result for the performance test based on the recorded data, wherein the feedback control comprises, repeatedly during the performance test;

receiving the position signals from the plurality of LLD measuring devices;

combining the position signals into a combined position;

determining an LLD measurement for the material specimen based on the combined position; and

comparing the LLD measurement with an target loading rate for the performance test, determine the control signals for the actuator based on the comparison, and provide the control signals to the actuator,

wherein combining the position signals comprises averaging the position signals and the combined position comprises an average position.

12. The system of claim 11, wherein:

the performance test comprises an FI test, the material specimen comprises an asphalt specimen, the data that is recorded comprises the average position and the load signals, and the result for the FI test is an FI result value.

13. The system of claim 12, wherein the target loading rate comprises 50 mm/minute.

14. The system of claim 11, wherein:

the plurality of LLD measuring devices comprise a plurality of transducers,

the plurality of LLD reference points comprise a plurality of magnets,

the plurality of transducers comprise a plurality of non-contact magneto restrictive position transducers that measure the positions of the plurality of magnets along the first dimension,

the material specimen comprises an asphalt specimen,

the controller is programmed to perform a flexibility index (FI) test on the asphalt specimen using (i) feedback control based on a combination of the position signals from the plurality of non-contact magneto restrictive position transducers and (ii) the load signal from the load cell, and

the controller provides the control signals to the actuator according to the feedback control so that a target rate of LLD is achieved during the FI test.

15. The system of claim 14, wherein the target rate of LLD is 50 mm/minute.

16. A method for performing a performance test on a material specimen, the method comprising:

performing feedback control on a material testing apparatus that includes (i) an actuator moving a load head to supply a load to a material specimen, (ii) a plurality of load line displacement (LLD) reference points that extend radially outward from the load head, (iii) a plurality of LLD measuring devices to provide position signals indicating positions of the plurality of LLD reference points, and (iv) a load cell to provide load signals for the load supplied to the material specimen, the feedback control comprising repeatedly performing the following;

receiving the position signals from the plurality of LLD measuring devices, receiving the load signals from the load cell,

combining the position signals into a combined position,

determining an LLD measurement for the material specimen based on the combined position,

comparing the LLD measurement with a target loading rate for the performance test, determining the control signals for the actuator based on the comparison, and

providing the control signals to the actuator; and

determining a result for the material specimen under the performance test based on, at least, the combined position and the load signals during the performance test,

wherein combining the position signals comprises averaging the position signals and the combined position comprises an average position.