Process and apparatus for sorting reusable pieces of raw material

• US 10,641,712 B2
• Filed: 09/10/2015
• Issued: 05/05/2020
• Est. Priority Date: 09/11/2014
• Status: Active Grant

• Current Assignee: Clean-Lasersysteme GmbH
• Original Assignee: Clean-Lasersysteme GmbH
• Inventors: Buchter, Edwin, Barkhausen, Winfried, Pillkahn, Hans-Bernd
• Primary Examiner(s): Rodriguez, Joseph C
• Application Number:
  US15/508,674
• Publication Number:
  US 20170261437A1
• Time in Patent Office: 1,699 Days
• CPC Class Codes: B07C 2501/0054 Sorting of waste or refuse
• CPC Class Codes: B07C 5/342 according to optical properties, e.g. colour according to radiation transmittivity B07C5/3416
• CPC Class Codes: B07C 5/3427 by changing or intensifying the optical properties prior to scanning, e.g. by inducing fluorescence under UV or x-radiation, subjecting the material to a chemical reaction
• CPC Class Codes: G01J 3/443 Emission spectrometry
• CPC Class Codes: G01N 2021/845 Objects on a conveyor
• CPC Class Codes: G01N 21/718 Laser microanalysis, i.e. with formation of sample plasma
• CPC Class Codes: G01N 21/84 Systems specially adapted for particular applications
• CPC Class Codes: G01N 2201/06113 Coherent sources; lasers

Abstract

A system for sorting reusable raw-material pieces, where the chemical composition of the raw-material pieces is analyzed by laser-induced breakdown spectroscopy (LIBS), where the raw-material pieces in a first step are subjected to a plurality of first laser pulses in order to remove surface coatings and/or contaminants from the raw-material pieces, and in a second step, one or more further laser pulses from the same laser are used to generate a plasma.

Claims

1. A process for sorting reusable raw-material pieces said process comprising:

continually moving said raw-material pieces in a conveying direction using a transport means,

analyzing the chemical composition of the raw-material pieces using laser-induced breakdown spectroscopy, and

implementing an automated sorting of the raw-material pieces depending on the composition found, the process further comprising

in a first step, using a laser to subject the raw-material pieces to a plurality of first laser pulses in order to remove surface coatings and contaminants from the raw-material pieces,

in a second, subsequent step, using the same laser as was used to subject the raw-material pieces to a plurality of said first laser pulses to direct one or more second laser pulses at portions of the raw-material pieces from which the surface coatings and contaminants have been removed, with exposed material of the raw-material pieces being converted by the second laser pulses into a plasma,

keeping the focal diameter and the focal point of the laser beam constant between the first laser pulses and the second laser pulses;

ensuring that the area of the raw material pieces over which the first laser pulses are moved and which is freed from surface coatings and contaminants is greater than the area of the raw material pieces embraced by the second laser pulses; and

migrating the first laser pulses over the raw-material pieces so as to repeatedly act on closely adjacent points of the raw-material pieces, thereby causing the first laser pulses to overlap.

2. The process as claimed in claim 1, further comprising freeing the area of the raw-material pieces from at least one of said surface coatings and said contaminants by greater than at least the focal diameter and positional tolerances of the area of the raw-material pieces embraced by the second laser pulses.

3. The process as claimed in claim 1, further comprising freeing the areas of the raw-material pieces from at least one of said surface coatings and said contaminants and embracing said surface coatings and said contaminants either singly or multiply using the first laser pulses depending on the nature and thickness of at least one of the surface coatings and the contaminants.

4. The process as claimed in claim 1, further comprising guiding the first laser pulses along at least two dimensions over the areas of the raw-material pieces that are to be freed from at least one of said surface coatings and said contaminants.

5. The process as claimed in claim 1, further comprising disposing the focal diameter of the laser beam is between 60 μ

m and 140 μ

m.

6. The process as claimed in claim 1, further comprising generating a pulse length of the first laser pulses and second laser pulses is between 0 ns and 200 ns.

7. The process as claimed in claim 1, generating a thermal plasma using the second thermal pulses.

8. The process as claimed in claim 1, further comprising using a solid-state laser.

9. The process as claimed in claim 1, further comprising using a fiber laser.

10. The process as claimed in claim 1, further comprising moving the raw-material pieces at a speed of >

0.1 m/s in the conveying direction.

11. The process as claimed in claim 1, further comprising sorting steel-scrap pieces.

12. The process as claimed in claim 11, further comprising sorting galvanized steel-scrap pieces.

13. The process as claimed in claim 1, further comprising sorting nonferrous-metal-scrap pieces.

14. The process as claimed in claim 1, further comprising directing the first laser pulses at raw-material pieces further back in the conveying direction, and directing the second laser pulses (7) at raw-material pieces further forward in the conveying direction, and continually alternating between the subjection of raw-material pieces further back in the conveying direction to first laser pulses and of raw-material pieces further forward in the conveying direction to second laser pulses.

15. An apparatus for sorting reusable raw-material pieces, the apparatus comprising:

a laser for generating first laser pulses for detaching surface coatings and contaminants from raw-material pieces, and second laser pulses for converting exposed material of the raw-material pieces into a plasma,

a spectrometer for analyzing light emitted by the plasma,

a transport means for moving the raw-material pieces in a conveying direction,

a control unit which controls the pulse energy, pulse duration, and pulse frequency of the laser and which moves the first laser pulses over an area of the raw-material pieces, and frees said area from at least one of said surface coatings and said contaminants, said area being greater than the area of the raw-material pieces that is embraced by the second laser pulses,

wherein the control unit is capable of migrating said first laser pulses over the raw material pieces so that the first laser pulses repeatedly act on closely adjacent points of the raw material pieces such that the first laser pulses overlap, wherein the control unit keeps constant the focal diameter and the focal point of the laser beam between the first and second laser pulses, and a sorting unit which automatically assigns the raw-material pieces to one or more target fractions depending on the composition found.

16. The apparatus as claimed in claim 15, wherein the pulse length of the first and second laser pulses is between 60 ns and 120 ns.

17. The apparatus as claimed in claim 15, wherein the raw-material pieces are moved with a speed of >

2 m/s in the conveying direction.