Device and method for the control of ultrasonic transducers to measure metal profiles

• US 10,641,737 B2
• Filed: 12/18/2013
• Issued: 05/05/2020
• Est. Priority Date: 12/21/2012
• Status: Active Grant

• Current Assignee: Vallourec Tubes France SAS (Vallourec SA)
• Original Assignee: Vallourec Tubes France SAS (Vallourec SA)
• Inventors: Michel, Raphael, Noel, Alexandre, Vahe, Michel
• Primary Examiner(s): Singer, David L
• Application Number:
  US14/651,942
• Publication Number:
  US 20160195499A1
• Time in Patent Office: 2,330 Days
• Field of Search: 73628, 73622
• CPC Class Codes: G01N 2291/0234 Metals, e.g. steel
• CPC Class Codes: G01N 2291/0289 Internal structure, e.g. defects, grain size, texture
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2634 cylindrical from outside
• CPC Class Codes: G01N 29/04 Analysing solids using acoustic emission techniques G01N29/14
• CPC Class Codes: G01N 29/2437 Piezoelectric probes
• CPC Class Codes: G01N 29/262 by electronic orientation or focusing, e.g. with phased arrays phased arrays per se G10K11/34

Abstract

A device, and corresponding test method, for testing metallurgical products including an ultrasonic sensor including a plurality of elementary transducers which can be operated independently of each other and are distributed in accordance with a two-dimensional pattern is described. A first electronic component is configured to excite each of the elementary transducers in accordance with at least one temporal law corresponding to a burst of ultrasonic waves in a line of sight. A second electronic component is configured to process at least a portion of the signals captured by each of the elementary transducers. Each temporal law is arranged such that the corresponding burst produces a beam of ultrasonic waves which is generally divergent about the line of sight on moving away from the ultrasonic sensor.

Claims

1. A device for testing metallurgical products, comprising:

an ultrasonic sensor comprising a plurality of elementary transducers which are operable independently of each other and which are distributed in accordance with a two-dimensional pattern;

a first electronic component configured to excite each of the elementary transducers in accordance with at least one temporal law corresponding to a burst of ultrasonic waves in a line of sight from the plurality of elementary transducers; and

a second electronic component configured to process at least a portion of signals captured by each of the elementary transducers,

wherein each temporal law is arranged such that a corresponding burst of the ultrasonic waves from the plurality of elementary transducers jointly produces a beam of ultrasonic waves which is divergent about the line of sight with increasing distance from the ultrasonic sensor, the first electronic component is configured to control the divergence about the line of sight by the at least one temporal law, and the at least one temporal law produces a defocused primary beam jointly from the plurality of elementary transducers.

2. The device according to claim 1, wherein each temporal law comprises at least one temporal sub-law for excitation of at least one respective sub-set of the elementary transducers.

3. The device according to claim 2, wherein each sub-set of elementary transducers corresponds to a respective portion of the pattern.

4. The device according to claim 3, wherein the portions of the pattern correspond as a whole to a partition of the pattern.

5. The device according to claim 4, wherein the partition of the pattern corresponds to axes of symmetry of the pattern which correspond to the line of sight.

6. The device according to claim 2, wherein each sub-law is arranged such that excitation of the elementary transducers of the corresponding sub-set produces a respective primary beam of ultrasonic waves, and the divergent beam of ultrasonic waves results from respective primary beams of ultrasonic waves from sub-sets of elementary transducers.

7. The device according to claim 1, wherein the plurality of elementary transducers is divided into a plurality of two-dimensional sub-patterns of the elementary transducers, each temporal law comprises a temporal sub-law for excitation of the corresponding sub-pattern of the elementary transducers to simultaneously produce a primary from each of the sub-pattern of the elementary transducers, and the divergent beam of ultrasonic waves results from the primary beams of ultrasonic waves produced from each sub-pattern of the elementary transducers.

8. The device according to claim 7, wherein each of the primary beams produced from the sub-patterns of the elementary transducers extends in a respective direction which diverges from the line of sight on moving away from the ultrasonic sensor.

9. The device according to claim 7, wherein each primary beam is substantially free of focusing.

10. The device according to claim 7, wherein each primary beam is defocussed in the line of sight.

11. The device according to claim 7, wherein each temporal law is arranged such that excitation of the corresponding elementary transducers produces a single defocussed primary beam of ultrasonic waves in the line of sight.

12. The device according to claim 7, wherein the primary beams meet a target surface corresponding to the line of sight at respective penetration zones of the surface which are mutually adjacent.

13. The device according to claim 7, wherein the primary beams extend in respective directions which are inclined at substantially a same angle on either side of the line of sight.

14. The device according to claim 1, wherein each line of sight corresponds to a respective preferential direction of the pattern.

15. The device according to claim 14, wherein each preferential direction corresponds to an axis of symmetry of the pattern.

16. The device according to claim 1, wherein the pattern corresponds to a square or rectangular shaped array.

17. The device according to claim 1, wherein the plurality of elementary transducers are distributed over an active surface of the ultrasonic sensor and each line of sight is inclined with respect to a direction normal to the active surface at a central position of the pattern.

18. The device according to claim 1, wherein the plurality of elementary transducers are distributed over an active surface of the ultrasonic sensor and the line of sight is normal to the active surface, at least at a central position of the pattern.

19. The device according to claim 1, wherein at least some of the temporal laws comprise identical sub-laws for simultaneous excitation of the elementary transducers disposed mutually symmetrically with respect to a preferential direction of the pattern.

20. The device according to claim 1, wherein lines of sight of a plurality of bursts of ultrasonic waves are inclined with respect to each other in a substantially identical manner.

21. The device according to claim 1, wherein the at least one temporal law includes delay values which follow a parabolic law.

22. The device according to claim 1, wherein the at least one temporal law includes delay values of a plurality of linear laws each approaching a portion of a same parabola.

23. A method for testing metallurgical products, comprising:

providing an ultrasonic sensor including a plurality of elementary transducers which are operable independently of each other and which are distributed in accordance with a two-dimensional pattern;

exciting, with a first electronic component, each of the elementary transducers to produce a burst of ultrasonic waves that jointly correspond to a beam which is divergent about a line of sight from the plurality of elementary transducers on moving away from the ultrasonic sensor;

controlling, with the first electronic component, the divergence of the beam about the line of sight by at least one temporal law corresponding to the burst of ultrasonic waves in the line of sight, and the at least one temporal law produces a defocused primary beam jointly from the plurality of elementary transducers; and

processing at least a portion of signals captured by each of the elementary transducers in response to the ultrasonic burst.

24. The device according to claim 23, wherein the providing includes dividing the plurality of elementary transducers into a plurality of two-dimensional sub-patterns of the elementary transducers, wherein the exciting includes exciting each of the sub-patterns of the elementary transducers simultaneously, each temporal law comprises a temporal sub-law for excitation of the corresponding sub-pattern of the elementary transducers to simultaneously produce a primary beam from each of the sub-pattern of the elementary transducers, each of the primary beams produced from the sub-patterns of the elementary transducers extends in a respective direction which diverges from the line of sight on moving away from the ultrasonic sensor, and the divergent beam of ultrasonic waves results from the primary beams of ultrasonic waves produced from each sub-pattern of the elementary transducers.