Systems, methods and patches for monitoring a structural health of a connector in overhead transmission lines

• US 10,641,840 B2
• Filed: 01/25/2018
• Issued: 05/05/2020
• Est. Priority Date: 01/25/2017
• Status: Active Grant

• Current Assignee: UT-Battelle LLC
• Original Assignee: UT-Battelle LLC
• Inventors: Wang, Hong, Wang, Jy-An, Ren, Fei
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): Pothen, Feba
• Application Number:
  US15/880,081
• Publication Number:
  US 20180210024A1
• Time in Patent Office: 831 Days
• CPC Class Codes: G01R 29/22 Measuring piezoelectric properties
• CPC Class Codes: G01R 31/085 in power transmission or distribution lines, e.g. overhead
• CPC Class Codes: G01R 31/66 Testing of connections, e.g. of plugs or non-disconnectable joints testing for incorrect line connections G01R31/55
• CPC Class Codes: H01R 13/6683 with built-in sensor
• CPC Class Codes: H02G 7/00 Overhead installations of electric lines or cables installations of bus-bars H02G5/00
• CPC Class Codes: H04B 3/54 Systems for transmission via power distribution lines
• CPC Class Codes: H10N 30/00 Piezoelectric or electrostrictive devices integrated devices or assemblies of multiple devices H10N39/00
• CPC Class Codes: H10N 30/802 Drive or control circuitry or methods for piezoelectric or electrostrictive devices not otherwise provided for
• CPC Class Codes: H10N 30/87 Electrodes or interconnections, e.g. leads or terminals

Abstract

Systems, methods and piezoelectric patches are provided for monitoring the structural health of connectors in overhead transmission lines. A plurality of piezoelectric patches is mounted to different locations on the connector. At least one of the patches is actuated using an AC voltage and certain electrical properties either from the same patch or of a different patch are evaluated over time to determine the structural health of the connectors.

Claims

1. A system for determining a structural health of a compression connector, the system comprising:

a plurality of piezoelectric patches attached to a sleeve of the compression connector at different locations, each piezoelectric patch comprising a positive electrode, a piezoelectric element and a negative electrode;

an impedance analyzer in electrical communication with each piezoelectric patch via a respective first wire and a respective second wire, the impedance analyzer and the positive electrode of a respective piezoelectric patch is in electrical communication via the respective first wire, the impedance analyzer and the negative electrode of a respective piezoelectric patch is in electrical communication via the respective second wire;

a processor configured to determine the structural health of the compression connector based on a determined impedance associated with a respective piezoelectric patch at each of a plurality of frequencies, determined at two different times, the impedance being determined based on an AC voltage and a detected current, at each of the plurality of frequencies for the respective piezoelectric patch; and

a plurality of switches,

wherein the processor is configured to selectively couple the impedance analyzer to the piezoelectric patches via one or more of the plurality of switches,

wherein when the one or more switches couples the impedance analyzer to a respective piezoelectric patch, the impedance analyzer is configured to supply the AC voltage to the respective piezoelectric patch and detect the current associated with the respective piezoelectric patch, the AC voltage being supplied at the plurality of frequencies from a minimum frequency to a maximum frequency in a step size, and

wherein the impedance analyzer is configured to determine the impedance associated with the respective piezoelectric patch based on the AC voltage and the detected current, at each of the plurality of frequencies.

2. The system of claim 1, wherein the negative electrode is bonded to the sleeve of the compression connector.

3. The system of claim 1, wherein the bonding is via an epoxy having a hardness less than 30 shore A.

4. The system of claim 2, further comprising an electrode attached to the sleeve of the compression connector adjacent to the piezoelectric patch, wherein the respective second wire is connected to the electrode and the electrode is in electrical communication with the negative electrode via the sleeve.

5. The system of claim 1, wherein the processor is configured to determine the structural health of the compression connector by converting the impedance into a conductance (G) for each of the plurality of frequencies and calculate a root mean square deviation, wherein one of the two different times is a baseline measurement, the baseline measurement being stored in a storage device.

6. The system of claim 4, wherein the respective first wire is connected to a connector attached to the positive electrode.

7. The system of claim 1, wherein the processor is configured to control the switches to sequentially couple each of the plurality of piezoelectric patches to the impedance analyzer.

8. The system of claim 1, further comprising a storage device configured to store a schedule for coupling a respective piezoelectric patch to the impedance analyzer, and wherein the processor is configured to control the switches based on the schedule.

9. The system of claim 8, wherein the processor is configured to determine the structural health of the compression connector based on the determined impedance associated with one or more of the plurality of piezoelectric patches, at each of the plurality of frequencies, determined at two different times.

10. The system of claim 9, wherein the processor, for the one or more of the plurality of piezoelectric patches, is configured to determine the structural health of the compression connector by converting the impedance into an conductance (G) for each of the plurality of frequencies and calculate a root mean square deviation based on the conductance for all of the plurality of frequencies obtained at the two different times, wherein one of the two different times is a baseline measurement, the baseline measurement being stored in a storage device.

11. The system of claim 10, wherein the processor, for the one or more of the plurality of piezoelectric patches, compares the calculated root mean square deviation with a threshold, and when the calculated root mean square deviation is greater than the threshold, the processor determines that the compression connector is damaged.

12. The system of claim 11, wherein the processor is configured to determine a location of the damage based on which of the one or more of the plurality of piezoelectric patches had the calculated root mean square deviation greater than the threshold.

13. The system of claim 1, wherein the compression connector is a two-stage aluminum conductor steel reinforced compression connector, the two-stage aluminum conductor steel reinforced compression connector comprising a core-grip section and a conductor section, at least one of the plurality of piezoelectric patches is attached to the sleeve surrounding the core-grip section and at least one of the plurality of piezoelectric patches is attached to the sleeve surrounding the conductor section.

14. The system of claim 9, further comprising a housing, wherein the impedance analyzer and the processor is disposed within the housing, and wherein the housing is mounted to a power transmission line.

15. The system of claim 14, further comprising a battery disposed within the housing, wherein the battery is electrically coupled to the processor and impedance analyzer, and wherein the battery is configured to supply power to the processor and impedance analyzer.

16. The system of claim 15, wherein the battery is rechargeable via energy harvesting.

17. The system of claim 15, wherein the step size is based on a state of charge of the battery.

18. The system of claim 15, wherein a frequency of determining the structural health of the compression connector is based on a state of charge of the battery.

19. The system of claim 14, further comprising a communication interface disposed on the housing, the communication interface being configured, under the control of the processor, to transmit the determined structural health of the compression connector to a hub station.

20. The system of claim 19, wherein the hub station transmits a signal to the processor via the communication interface, the signal causing the processor to switch the coupling of the impedance analyzer to a specific piezoelectric patch for a measurement session.

21. A system for determining a structural health of a compression connector, the system comprising:

a plurality of piezoelectric patches attached to a sleeve of the compression connector at different locations, the plurality of piezoelectric patches comprising a first piezoelectric patch and a second piezoelectric patch, each piezoelectric patch comprising a positive electrode, a piezoelectric element and a negative electrode;

a voltage generation circuit in electrical communication with each piezoelectric patch via a respective first wire and a respective second wire, each first wire electrically coupling the voltage generation circuit and the positive electrode of the respective piezoelectric patch, each second wire electrically coupling the voltage generation circuit and the negative electrode of the respective piezoelectric patch, the voltage generation circuit configured to supply an AC voltage to the first piezoelectric patch, the AC voltage being supplied at a plurality of frequencies from a minimum frequency to a maximum frequency in a step size;

a data acquisition circuit in electric communication with each piezoelectric patch via a respective first wire and a respective second wire, each first wire electrically coupling the data acquisition circuit and the positive electrode of the respective piezoelectric patch, each second wire electrically coupling the data acquisition circuit and the negative electrode of the respective piezoelectric patch, the data acquisition circuit configured to detect a current associated with the second piezoelectric patch, and convert the current associated with the second piezoelectric patch into a voltage;

a plurality of switches configured to selectively couple each piezoelectric patch to one of the voltage generation circuit and the data acquisition circuit at a time; and

a processor configured to determine the structural health of the compression connector based on a determined ratio at each of the plurality of frequencies, determined at two different times, wherein the ratio is determined from output AC voltage to the first piezoelectric patch and the voltage converted from the current associated with the second piezoelectric patch, at each of the plurality of frequencies.

22. The system of claim 21 wherein the plurality of switches is configured to selectively couple the voltage generation circuit to one of the plurality of piezoelectric patches and the data acquisition circuit to another of the plurality of piezoelectric patches, and wherein when the voltage generation circuit is coupled to the one of the plurality of piezoelectric patches, the data acquisition circuit is coupled to the another of the plurality of piezoelectric patches, the voltage generation circuit is configured to supply the AC voltage to the one of the plurality of piezoelectric patches and the data acquisition circuit is configured to detect a current associated with the another of the plurality of piezoelectric patches, the AC voltage being supplied at the plurality of frequencies from the minimum frequency to the maximum frequency in the step size, and the data acquisition circuit is further configured to convert the current associated with the another of the plurality of piezoelectric patches into a voltage;

and

the processor is further configured to determine the structural health of the compression connector based on the determined ratio at each of the plurality of frequencies, determined at two different times, wherein the ratio is determined from output AC voltage to the one of the plurality of piezoelectric patches and the voltage converted from the current associated with the another of the plurality of piezoelectric patches, at each of the plurality of frequencies.