Surface functional composite film and method of fabricating the same

• US 10,642,154 B2
• Filed: 06/02/2016
• Issued: 05/05/2020
• Est. Priority Date: 06/02/2015
• Status: Active Grant

• Current Assignee: Yonsei University
• Original Assignee: University-Industry Foundation Yonsei University
• Inventors: Park, Hyung-Ho, Lee, Yoon Kwang
• Primary Examiner(s): Rieth, Stephen E
• Application Number:
  US15/171,607
• Publication Number:
  US 20160354802A1
• Time in Patent Office: 1,433 Days
• CPC Class Codes: B05D 3/067 Curing or cross-linking the coating
• CPC Class Codes: B32B 5/145 Variation across the thickness of the layer
• CPC Class Codes: G03F 7/0043 Chalcogenides; Silicon, germanium, arsenic or derivatives thereof; Metals, oxides or alloys thereof G03F7/0044 takes precedence
• CPC Class Codes: G03F 7/027 Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds G03F7/075 takes precedence
• CPC Class Codes: G03F 7/095 having more than one photosensitive layer G03F7/075 takes precedence

Abstract

Provided are embodiments related to a surface functional composite coating film and a method of fabricating the same. The surface functional composite coating film may include a resin coating layer; a surface functional metal compound layer formed on the resin coating layer; and an interface layer having gradually changing composition distribution of a metal constituting the metal compound between the resin coating layer and the surface functional metal compound layer.

Claims

1. A method of fabricating a surface functional composite coating film, the method comprising:

a first step comprising forming a solution comprising a surface functional resin coating film forming precursor and a photo-initiator;

a second step comprising forming a composite coating sol by stirring a photochemical organic metal precursor in the solution formed in the first step;

a third step comprising applying the composite coating sol formed in the second step onto a substrate;

a fourth step comprising drying the composite coating sol applied onto the substrate in the third step; and

a fifth step comprising forming the surface functional composite coating film having a double-layer stacked structure by exposing the composite coating sol dried in the fourth step to UV irradiation,

wherein the resin coating film forming precursor comprises at least one of an oligomer and a monomer that are capable of being photo-coupled,

wherein the oligomer comprises an acrylate-based oligomer, a urethane-based oligomer, a polycarbonate-based oligomer, or a mixture thereof,

wherein the monomer comprises an acryl-based photo crosslinkable monomer, a derivative thereof, or a combination thereof,

wherein the photochemical organic metal precursor generates metal ions through the UV irradiation,

wherein the photochemical organic metal precursor in a photo reaction based on the UV irradiation has a reaction speed lower than a curing speed of the resin coating film forming precursor in a photo coupling reaction based on the UV irradiation,

wherein the fifth step further comprises sequentially forming a resin coating film cured by the UV irradiation and forming a metal-containing compound through a photo reaction of the photochemical organic metal precursor,

wherein the metal-containing compound is a metal oxide,

wherein the double-layer stacked structure comprises a resin coating layer on a substrate and a surface functional metal compound layer comprising the metal oxide on the resin coating layer,

wherein an interface layer between the cured resin coating layer and the surface functional metal compound layer gradually changes composition distribution of the metal oxide of the metal compound layer, and

wherein the surface functional metal compound layer is a light diffusing layer.

2. A method of fabricating a surface functional composite coating film, the method comprising:

a first step comprising providing a resin coating film forming precursor curable through a photo coupling reaction based on a UV irradiation;

a second step comprising providing a photochemical organic metal precursor that is capable of forming a metal-containing compound through a photo reaction based on the UV irradiation and exhibits a photo reaction speed slower than the curing speed of the resin coating film forming precursor through the photo coupling reaction;

a third step comprising forming a coating solution comprising a composite coating precursor including a mixture of the resin coating film forming precursor and the photochemical organic metal precursor;

a fourth step comprising forming a composite coating layer comprising the composite coating precursor; and

a fifth step comprising forming the surface functional composite coating film having a double-layer stacked structure by exposing the composite coating layer to the UV irradiation,

wherein the third step further comprises adding a photo-initiator to the coating solution,

wherein the resin coating film forming precursor comprises at least one of an oligomer and a monomer that are capable of being photo coupled,

wherein the oligomer comprises an acrylate-based oligomer, a urethane-based oligomer, a polycarbonate-based oligomer, or a mixture thereof,

wherein the monomer comprises an acryl-based photo crosslinkable monomer, a derivative thereof, or a combination thereof,

wherein the photochemical organic metal precursor generates metal ions through the UV irradiation,

wherein the fifth step further comprises sequentially forming a resin coating film cured by the UV irradiation and forming a metal-containing compound through a photo reaction of the photochemical organic metal precursor,

wherein the metal-containing compound is a metal oxide,

wherein the double-layer stacked structure comprises a resin coating layer on a substrate and a surface functional metal compound layer comprising the metal oxide on the resin coating layer,

wherein an interface layer between the cured resin coating layer and the surface functional metal compound layer gradually changes composition distribution of the metal oxide of the metal compound layer, and

wherein the surface functional metal compound layer is a light diffusing layer.

3. The method of claim 2, wherein the photochemical organic metal precursor comprises a compound that includes metal central atoms of one or more types and a ligand including at least one of oxygen, nitrogen, and carbon.

4. The method of claim 3, wherein the ligand comprises at least one of acetylacetonate, dialkyl dithiocarbamate, carboxylate, pyridine, amine, diamine, arsine, diarsine, phosphine, diphosphine, arene, alkoxy ligands, alkyl ligands, and aryl ligands or a mixture thereof;

or

wherein the ligand comprises oxalato, halogen, hydrogen, hydroxy, cyano, carbonyl, nitro, nitrito, nitrate, nitrosyl, ethylene, acetylene, thiocyanato, isothiocyanato, aquo, azid, carbonato, or thio-carbonyl.

5. The method of claim 2, wherein a solvent for forming the coating solution comprises a carbonate-based solvent, an ether-based solvent, a ketone-based solvent, an alcohol-based solvent, or a mixture thereof.

6. The method of claim 2, wherein the coating solution comprises at least one of a coupling agent, a viscosity control agent, a pigment, and a surfactant.