Electronic devices with cooling systems

• US 10,642,327 B1
• Filed: 07/30/2018
• Issued: 05/05/2020
• Est. Priority Date: 08/14/2017
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Silvanto, Mikael M., Kosoglow, Richard D., Narajowski, David H., Andre, Bart K., Degner, Brett W., De Iuliis, Daniele G., Farahani, Houtan R., Prather, Eric R.
• Primary Examiner(s): Hoffberg, Robert J
• Application Number:
  US16/049,682
• Time in Patent Office: 645 Days
• CPC Class Codes: G06F 1/203 for portable computers, e.g. for laptops
• CPC Class Codes: G06F 1/206 comprising thermal management
• CPC Class Codes: H05K 7/20145 Means for directing air flow, e.g. ducts, deflectors, plenum or guides
• CPC Class Codes: H05K 7/20209 Thermal management, e.g. fan control
• CPC Class Codes: H05K 7/20972 Forced ventilation, e.g. on heat dissipaters coupled to components
• CPC Class Codes: H05K 9/0054 specially adapted for display applications

Abstract

An electronic device may be provided with a housing surrounding an interior portion of the electronic device. The housing may have one or more layers of material such as fabric layers, polymer layers, and metal layers. An outer fabric layer may have openings between adjacent strands of material such as openings between adjacent warp and weft strands. An inner housing layer such as a layer of plastic or metal may have openings that define airflow entrance and exit ports. The outer fabric layer may overlap the openings of the airflow entrance and exit ports. A fan may draw cooling air into the interior through the airflow entrance port and may expel air through the airflow exit port. An airflow controller in the interior may be controlled by control circuitry based on measurements from temperature sensors. The airflow controller may steer airflow to cool appropriate electronic components in the interior.

Claims

1. An electronic device having an interior, comprising:

a housing having an outer layer of fabric and having an inner layer of material with an opening, wherein the inner layer of material faces the interior of the electronic device, the outer layer of fabric comprises a first region that has a first number of strands per unit area and a second region that has a second number of strands per unit area that is less than the first number of strands per unit area, and the outer layer of fabric covers the inner layer;

electrical components in the interior that generate heat; and

a fan that creates airflow along an airflow path that passes through the second region of the outer layer of fabric, through the opening, and across the electrical components.

2. The electronic device defined in claim 1 wherein the electronic device has opposing front and rear faces and wherein the electronic device further comprises:

a display on the front face that is coupled to the housing;

a metal ring-shaped housing structure on the rear face that surrounds the outer layer of fabric; and

a stand coupled to the housing.

3. The electronic device defined in claim 1 further comprising:

an airflow controller; and

control circuitry that is configured to adjust the airflow controller to steer the airflow.

4. The electronic device defined in claim 3 wherein the airflow controller includes a positioner and a member that is positioned by the positioner to steer the airflow.

5. The electronic device defined in claim 3 wherein the airflow controller is configured to selectively stretch a portion of the outer layer of fabric in response to signals from the control circuitry to increase the airflow through the outer layer of fabric.

6. The electronic device defined in claim 5 wherein the airflow controller includes a shape memory alloy structure.

7. The electronic device defined in claim 3 wherein the airflow controller includes a positioner configured to adjust the opening in response to signals from the control circuitry.

8. The electronic device defined in claim 3 further comprising a temperature sensor, wherein the control circuitry is configured to adjust the airflow controller based on a temperature measurement from the temperature sensor.

9. The electronic device defined in claim 1 wherein the electronic device has opposing front and rear faces and wherein the electronic device further comprises a display on the front face that is coupled to the housing.

10. The electronic device defined in claim 9 further comprising a stand that is coupled to the housing on the rear face and that is configured to support the housing.

11. The electronic device defined in claim 1 wherein the outer layer of fabric comprises woven fabric.

12. The electronic device defined in claim 1 wherein the inner layer of material has an additional opening covered by the outer layer of fabric, wherein the opening in the inner layer of material is configured to form an airflow entrance port and wherein the additional opening is configured to form an airflow exit port, and wherein the fan is configured to create the airflow into the interior of the electronic device through the airflow entrance port and out of the interior through the airflow exit port.

13. The electronic device defined in claim 1 wherein the housing has first and second portions joined by hinge structures.

14. The electronic device defined in claim 13 wherein the outer layer of fabric is coupled to the first portion and wherein the electronic device further comprises a display coupled to the second portion.

15. The electronic device defined in claim 1 wherein the inner layer of material comprises a layer of material selected from the group consisting of:

a polymer layer and a metal layer and wherein the inner layer of material has an array of openings including the opening and wherein the outer layer of fabric covers the array of openings and is configured to form an airflow exit port.

16. A computer having an interior and an exterior and having opposing front and rear faces, the computer comprising:

a housing having a fabric layer and a metal portion that each form portions of the rear face that are exposed to the exterior of the computer;

electrical components in the interior of the computer;

a fan that creates airflow through the fabric layer that cools the electrical components; and

a display on the front face that is coupled to the housing.

17. The computer defined in claim 16 wherein the housing is on the rear face and wherein the computer further comprises a stand that is coupled to the housing and that is configured to support the housing.

18. The computer defined in claim 17 further comprising:

a housing layer in the housing that has a first opening that forms an airflow entrance port for the airflow and that has a second opening that forms an airflow exit port for the airflow.

19. The computer defined in claim 18 wherein the fabric layer overlaps the airflow entrance port and the airflow exit port.

20. The computer defined in claim 16 wherein the fabric layer comprises woven fabric having warp and weft strands separated by gaps for the airflow.

21. An electronic device, comprising:

a layer of fabric having a first region and a second region that each have openings between adjacent warp strands and between adjacent weft strands, wherein the openings in the first region are blocked;

electrical components including a display, an alternating-current-to-direct-current power converter configured to power the display, integrated circuits, and sensors; and

a fan that creates a cooling airflow that passes through the openings and that cools the electrical components.

22. The electronic device defined in claim 21 further comprising a housing structure with an array of openings, wherein the layer of fabric overlaps the array.

23. The electronic device defined in claim 22 wherein the sensors include a temperature sensor and wherein the electronic device further comprises:

control circuitry configured to gather a temperature measurement from the temperature sensor; and

an airflow controller configured to steer the cooling airflow in response to a control signal from the control circuitry that is generated based on the temperature measurement.

24. The electronic device defined in claim 21 further comprising a metal mesh though which the cooling airflow passes, wherein the metal mesh is configured to form electromagnetic shielding for radio-frequency signals.

25. The electronic device defined in claim 21 further comprising a heat-spreading mesh though which the cooling airflow passes.

26. The electronic device defined in claim 21 further comprising a metal support structure mesh configured to support the layer of fabric in a desired shape.

27. The electronic device defined in claim 21, wherein the openings in the first region are blocked with polymer filler.