Formation of fine pitch traces using ultra-thin PAA modified fully additive process
First Claim
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1. A method of manufacturing a flexible substrate comprising:
- providing a flexible dielectric substrate;
applying an alkaline modification to said dielectric substrate to form a polyamic acid (PAA) anchoring layer on a surface of said dielectric substrate;
electrolessly plating a Ni—
P seed layer on said PAA layer;
forming a photoresist pattern on said Ni—
P seed layer;
plating copper traces within said photoresist pattern;
plating a surface finishing layer on said copper traces; and
removing said photoresist pattern and etching away said Ni—
P seed layer not covered by said copper traces to complete said flexible substrate.
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Abstract
A method to produce a substrate suitable for diffusion bonding is described. A flexible dielectric substrate is provided. An alkaline modification is applied to the dielectric substrate to form a polyamic acid (PAA) anchoring layer on a surface of the dielectric substrate. A Ni—P seed layer is electrolessly plated on the PAA layer. Copper traces are plated within a photoresist pattern on the Ni—P seed layer. A surface finishing layer is electrolytically plated on the copper traces. The photoresist pattern and Ni—P seed layer not covered by the copper traces are removed to complete the substrate suitable for diffusion bonding.
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Citations
25 Claims
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1. A method of manufacturing a flexible substrate comprising:
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providing a flexible dielectric substrate; applying an alkaline modification to said dielectric substrate to form a polyamic acid (PAA) anchoring layer on a surface of said dielectric substrate; electrolessly plating a Ni—
P seed layer on said PAA layer;forming a photoresist pattern on said Ni—
P seed layer;plating copper traces within said photoresist pattern; plating a surface finishing layer on said copper traces; and removing said photoresist pattern and etching away said Ni—
P seed layer not covered by said copper traces to complete said flexible substrate. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A method of manufacturing a flexible substrate comprising:
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providing a flexible dielectric substrate; laser drilling at least one first via opening all the way through said dielectric substrate; applying an alkaline modification to said dielectric substrate to form a first polyamic acid (PAA) anchoring layer on top and bottom surfaces of said dielectric substrate; electrolessly plating a first Ni—
P seed layer on top and bottom of said first PAA layers;forming a first photoresist pattern on top and bottom of said first Ni—
P seed layers;plating first copper traces within said first photoresist patterns and through said at least one first via opening; plating a surface finishing layer on said first copper traces; and removing said first photoresist patterns and etching away said first Ni—
P seed layers not covered by said first copper traces to complete said flexible substrate. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17)
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18. A method of manufacturing a flexible substrate comprising:
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providing a flexible dielectric substrate; laser drilling at least one first via opening all the way through said dielectric substrate; applying an alkaline modification to said dielectric substrate to form a first polyamic acid (PAA) anchoring layer on top and bottom surfaces of said dielectric substrate; electrolessly plating a first Ni—
P seed layer on top and bottom of said first PAA layers;forming a first photoresist pattern on top and bottom of said first Ni—
P seed layers;plating first copper traces within said first photoresist patterns and through said at least one first via opening; removing said first photoresist patterns and etching away said first Ni—
P seed layers not covered by said first copper traces;thereafter laminating a bonding film on top and bottom surfaces of said first copper traces; laminating a dielectric layer on top and bottom of said bonding films; laser drilling at least one second via opening all the way through said dielectric layer and said bonding film to contact said first copper traces on top and bottom of said substrate; thereafter applying an alkaline modification to said dielectric layers to form a second polyamic acid (PAA) anchoring layer on top and bottom surfaces of said dielectric layers and within said at least one second via openings; electrolessly plating a second Ni—
P seed layer on top and bottom of said second PAA layers;forming a second photoresist pattern on top and bottom of said second Ni—
P seed layers;plating second copper traces within said second photoresist patterns and through said at least one second via opening; plating a surface finishing layer on said second copper traces; and removing said second photoresist patterns and etching away said second Ni—
P seed layers not covered by said second copper traces to complete said flexible substrate. - View Dependent Claims (19, 20, 21, 22, 23, 24, 25)
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Specification