Auxiliary power supply apparatus and method for isolated power converters

• US 10,644,607 B2
• Filed: 11/21/2017
• Issued: 05/05/2020
• Est. Priority Date: 08/03/2017
• Status: Active Grant

• Current Assignee: Huawei Digital Power Technologies Company Limited (Huawei Investment & Holding Co., Ltd.)
• Original Assignee: Futurewei Technologies Incorporated (Huawei Investment & Holding Co., Ltd.)
• Inventors: Li, Yushan, Ye, Liming, Dai, Heping
• Primary Examiner(s): Gblende, Jeffrey A
• Application Number:
  US15/819,209
• Publication Number:
  US 20190044449A1
• Time in Patent Office: 896 Days
• Field of Search: None
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/40 Means for preventing magnetic saturation
• CPC Class Codes: H02M 3/00 Conversion of dc power input into dc power output
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An apparatus includes a pulse-width modulation (PWM) generator configured to generate a PWM signal for controlling a power switch of a power converter, a bias switch and a bias capacitor connected in series and coupled to a magnetic winding of the power converter and a comparator having a first input connected to the bias capacitor, a second input connected to a predetermined reference and an output configured to generate a signal for controlling the bias switch to allow a magnetizing current from the magnetic winding to charge the bias capacitor when a voltage across the bias capacitor is less than the predetermined reference.

Claims

1. An apparatus comprising:

a pulse-width modulation (PWM) generator configured to generate a PWM signal for controlling a power switch of a power converter;

a bias switch and a bias capacitor connected in series and coupled to a magnetic winding of the power converter, wherein the bias capacitor is configured to provide bias power for the PWM generator; and

a comparator having a first input connected to the bias capacitor, a second input connected to a predetermined reference and an output configured to generate a comparison signal, wherein based on the comparison signal and the PWM signal, a signal is generated for controlling the bias switch to allow a magnetizing current from the magnetic winding to charge the bias capacitor when a voltage across the bias capacitor is less than the predetermined reference and prevent the magnetizing current from charging the bias capacitor when the voltage across the bias capacitor is greater than the predetermined reference.

2. The apparatus of claim 1, further comprising:

a diode connected in series with the bias switch; and

a logic gate coupled between the output of the comparator and a gate of the bias switch, wherein a first input of the logic gate is connected to the output of the comparator and a second input of the logic gate is configured to receive the PWM signal.

3. The apparatus of claim 2, wherein:

the magnetic winding is a bias winding of a transformer of the power converter; and

the logic gate is an AND gate having the first input connected to the output of the comparator and the second input configured to receive a signal inverted from the PWM signal, and wherein the bias switch is configured to be turned on after the power switch has been turned off.

4. The apparatus of claim 2, wherein:

the magnetic winding is a primary winding of a transformer of the power converter; and

the logic gate is an AND gate having the first input connected to the output of the comparator and the second input configured to receive the PWM signal, and wherein the bias switch is configured to be turned on before the power switch is turned on.

5. The apparatus of claim 1, further comprising:

a resistor, a depletion mode junction gate field-effect transistor (JFET) and a Zener diode connected in series between an input voltage bus of the power converter and ground, wherein;

a common node of the Zener diode and the depletion mode JFET is connected to a gate of the bias switch; and

the depletion mode JFET is configured to be turned off after a voltage across the bias capacitor is greater than a first predetermined threshold.

6. The apparatus of claim 1, further comprising:

a resistor, a depletion mode JFET and a Zener diode connected in series between an input voltage bus of the power converter and ground, wherein;

a common node of the Zener diode and the depletion mode JFET is connected to a gate of the power switch of the power converter; and

the depletion mode JFET is configured to be turned off after a voltage across the bias capacitor is greater than a second predetermined threshold.

7. The apparatus of claim 1, further comprising:

a diode connected in series with the bias switch, wherein;

the magnetic winding is a secondary winding of a transformer of the power converter; and

a cathode of the diode is connected to a cathode of a body diode of the bias switch.

8. The apparatus of claim 1, further comprising:

a diode connected in series with the bias switch, wherein;

the magnetic winding is a secondary side bias winding of a transformer of the power converter; and

an anode of the diode is connected to an anode of a body diode of the bias switch.

9. The apparatus of claim 1, further comprising:

a sense switch connected in series with the power switch, wherein;

the magnetic winding is a primary winding of a transformer of the power converter; and

the bias switch is connected to a common node of the sense switch and the power switch.

10. A method comprising:

detecting a voltage across a bias capacitor of a power converter, wherein the bias capacitor is configured to provide bias power for a controller of the power converter;

comparing the voltage across the bias capacitor with a first predetermined threshold to generate a comparison result;

generating a PWM signal for controlling a power switch of the power converter;

based on the comparison result and the PWM signal, generating a control signal for controlling a bias switch connected in series with the bias capacitor;

turning on the bias switch connected in series with the bias capacitor and using a magnetizing current to charge the bias capacitor when the voltage across the bias capacitor drops below the first predetermined threshold; and

turning off the bias switch after the voltage across the bias capacitor is above a second predetermined threshold greater than the first predetermined threshold.

11. The method of claim 10, further comprising:

turning on the bias switch after the power switch has been turned off.

12. The method of claim 10, further comprising:

turning on the power switch after the bias switch has been turned off.

13. The method of claim 10, further comprising:

turning on the bias switch during a resetting period of the magnetizing current.

14. The method of claim 10, wherein:

the power converter is a flyback converter comprising a transformer having a primary winding and a secondary winding, a power switch connected in series with the primary winding and a primary bias winding magnetically coupled to the transformer, and wherein;

the bias capacitor is connected to the primary bias winding through the bias switch and a blocking diode; and

the bias capacitor is charged by the primary bias winding through the bias switch and the blocking diode when the voltage across the bias capacitor drops below the first predetermined threshold.

15. The method of claim 10, wherein:

the power converter is a flyback converter comprising a transformer having a primary winding and a secondary winding and a power switch connected in series with the primary winding, and wherein;

the bias capacitor is connected to the primary winding through the bias switch and a blocking diode; and

the bias capacitor is charged by the primary winding through the bias switch and the blocking diode when the voltage across the bias capacitor drops below the first predetermined threshold.

16. The method of claim 10, wherein:

the power converter is a flyback converter comprising a transformer having a primary winding and a secondary winding, a power switch connected in series with the primary winding and a sense switch connected in series with the power switch, and wherein;

the bias switch is connected to a common node of the sense switch and the power switch; and

the bias capacitor is charged by the primary winding through the bias switch when the voltage across the bias capacitor drops below the first predetermined threshold.

17. A device comprising:

a controller configured to generate a gate drive signal for controlling a power switch of a power converter;

a sense switch and the power switch connected in series between a magnetic winding and ground;

a bias switch and a bias capacitor connected in series between a common node of the power switch and the sense switch, and ground; and

a comparator having a first input connected to the bias capacitor, a second input connected to a reference and an output configured to generate a control signal, wherein based on the control signal and the gate drive signal, a signal is generated for controlling the bias switch to allow a magnetizing current from the magnetic winding to charge the bias capacitor when a voltage across the bias capacitor is less than the reference.

18. The device of claim 17, wherein:

the magnetic winding is a primary winding of a transformer of the power converter.

19. The device of claim 17, wherein:

the bias switch is connected to a common node of the sense switch and the power switch.

20. The device of claim 17, wherein:

a turn-on delay is placed between the power switch and the sense switch, and wherein the magnetizing current is used to charge the bias capacitor during the turn-on delay.