Nestable single cell structure for use in a power conversion system

• US 10,644,609 B2
• Filed: 11/19/2014
• Issued: 05/05/2020
• Est. Priority Date: 01/24/2014
• Status: Active Grant

• Current Assignee: GE Energy Power Conversion Technology Limited (General Electric Company)
• Original Assignee: GE Energy Power Conversion Technology Limited (General Electric Company)
• Inventors: Zhang, Fan, Zhang, Richard S., Chen, Kunlun, Schroeder, Stefan, Yuan, Zhihui, Shen, Jie
• Primary Examiner(s): Ahmed, Yusef A
• Application Number:
  US14/547,274
• Publication Number:
  US 20150214828A1
• Time in Patent Office: 1,994 Days
• CPC Class Codes: H02M 1/0003 Details of control, feedback or regulation circuits
• CPC Class Codes: H02M 1/0095 Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 7/4837 Flying capacitor converters
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters

Abstract

Provided is an apparatus, including a capacitor module having a plurality of connecting terminals and a plurality of switch elements. Each switch element has at least one switch terminal coupled to a corresponding connecting terminal, wherein the switch elements are configured for mutually exclusive operation via a control device.

Claims

1. An apparatus, comprising:

a capacitor module having a plurality of connecting terminals;

a plurality of switch elements, each having at least one switch terminal coupled to a corresponding one of the connecting terminals; and

a control device to control the plurality of switch elements, wherein the switch elements are configured for mutually exclusive operation via the control device,

a first cell structure and a second cell structure cooperatively producing a multi-level output voltage having at least five levels, wherein the first cell structure and the second cell structure each include three switch elements of the plurality of switch elements, wherein only one switch element of the switch elements of the first cell structure is activated at a time while the other of the switch elements of the first cell structure are deactivated, and wherein only one switch element of the switch elements of the second cell structure is activated at a time while the other of the switch elements of the second cell structure are deactivated, and wherein the first cell structure is an inner cell having at least three voltage levels and the second cell structure is an outer cell having at least three voltage levels, wherein the first cell structure and the second cell structure comprise components with an S-level designation for the first cell structure and with a T-level designation for the second cell structure, wherein the control device coordinates control signals to the first cell structure and the second cell structure to transition from one switching state to another switching state, within the respective S and T levels, and wherein the control device uses redundant switching states to charge and discharge the capacitor module to produce a selectable output voltage pattern and balance thermal stress of the plurality of switch elements in different switch positions.

2. The apparatus of claim 1, wherein the capacitor module forms flying capacitors.

3. The apparatus of claim 1, wherein the capacitor module forms DC link capacitors.

4. The apparatus of claim 1, wherein operation of the plurality of switch elements is substantially non-overlapping.

5. The apparatus of claim 1, wherein the components within the second cell structure are substantially identical to components within the first cell structure.

6. The apparatus of claim 5, wherein the first and second cells form a nested structure.

7. The apparatus of claim 1, wherein at least one of the plurality of switch elements is formed of two or more power switches that are couples together in series.

8. The apparatus of claim 7, wherein the series connected power switches are configured to provide fault tolerant operation.

9. The apparatus of claim 1, wherein at least one of the plurality of switch elements is a bi-directional switch.

10. The apparatus of claim 1, wherein at least one of the plurality of switch elements is configured for conducting bi-directional current.

11. The apparatus of claim 1, wherein at least one of the plurality of switch elements (i) is formed of one or more power switches;

and (ii) is configured to become active only when all of the one or more power switches are active.

12. The apparatus of claim 11, wherein the plurality of switch elements are configured such that (i) before a first switch element of the plurality of switch elements becomes inactive, one of the one or more power switches of the at least one switch element formed of one or more power switches becomes active;

and (ii) after the first switch element becomes inactive, another one of the one or more power switches of the at least one switch element formed of one or more power switches becomes active.

13. The apparatus of claim 12, wherein the at least one switch element formed of one or more power switches becomes active when all of the power switches of the at least one switch element are active.

14. The apparatus of claim 1, wherein the first cell structure is different from the second cell structure.

15. The apparatus of claim 1, wherein the control device is configured for sequentially controlling the plurality of switch elements via control signals, and wherein the control device is configured to control voltage across the capacitor module.

16. The apparatus of claim 1, wherein the plurality of connecting terminals includes at least three connecting terminals.

17. The apparatus of claim 16, wherein the plurality of switch elements includes at least three switch elements.