Controlling motion position of multi-leaf collimator

• US 10,646,189 B2
• Filed: 08/07/2017
• Issued: 05/12/2020
• Est. Priority Date: 08/08/2016
• Status: Active Grant

• Current Assignee: Shanghai Neusoft Medical Technology Co., Ltd.
• Original Assignee: Shanghai Neusoft Medical Technology Co., Ltd.
• Inventors: Jin, Feng
• Primary Examiner(s): Porta, David P
• Assistant Examiner(s): Fein, Abra S
• Application Number:
  US15/670,286
• Publication Number:
  US 20180035969A1
• Time in Patent Office: 1,009 Days
• Field of Search: 378151, 382291
• CPC Class Codes: A61B 6/06 Diaphragms
• CPC Class Codes: A61B 6/542 involving control of exposure
• CPC Class Codes: A61N 5/1045 using a multi-leaf collimator, e.g. for intensity modulated radiation therapy or IMRT
• CPC Class Codes: A61N 5/1077 Beam delivery systems
• CPC Class Codes: G08C 23/06 through light guides, e.g. optical fibres
• CPC Class Codes: G21K 1/046 varying the contour of the field, e.g. multileaf collimators

Abstract

Methods and devices for controlling a motion position of a multi-leaf collimator are provided. An example device includes a control system and two trolleys connected with the control system. The multi-leaf collimator includes two rows of leaves arranged in opposite sides, and each of the trolleys carries one row of the leaves. Each trolley is movably connected with a first screw rod and driven by a first motor connected with the first screw rod. A first encoder is arranged on the first motor and operable to feed back first position information of the trolley to the control system. A displacement sensor is arranged on the first screw rod and operable to feed back second position information of the trolley to the control system. The control system is operable to control the motion position of the trolley based on the first position information and the second position information.

Claims

1. A device for controlling a motion position of a multi-leaf collimator, the multi-leaf collimator having two rows of leaves arranged in opposite sides, wherein the device comprises:

a control system;

two trolleys connected with the control system, wherein each of the trolleys carries a respective row of the leaves and is movably connected with a first screw rod and driven by a first motor connected with the first screw rod;

a first encoder arranged on the first motor and operable to feed back first position information of the trolley to the control system;

a displacement sensor arranged on the first screw rod and operable to feed back second position information of the trolley to the control system, wherein the control system is operable to control the motion position of the trolley based on the first position information and the second position information;

a limit switch arranged on at least one end of the first screw rod, wherein the limit switch is in communication with the control system; and

a first approaching switch arranged between a center of the first screw rod and the limit switch in a way that the first approaching switch has a preset distance with the limit switch, wherein the first approaching switch is in communication with the control system.

2. The device according to claim 1, further comprising:

a first position detecting switch and a second position detecting switch arranged between the limit switch and the first approaching switch on the first screw rod, wherein the first position detecting switch and the second position detecting switch are in communication with the control system,

wherein the first position detecting switch is connected in series with a first relay in communication with the control system,

wherein the second position detecting switch is connected in series with a second relay connected in parallel with the first relay, and

wherein the second relay is connected in parallel with the first motor to electrically control a power supply of the first motor.

3. The device according to claim 2, wherein:

the first position detecting switch is set as a normally open contact,

the second position detecting switch is set as a normally closed contact,

the second position detecting switch is connected in parallel with a normally open contact of the first relay, and

the first motor is connected in parallel to a normally open contact of the second relay.

4. The device according to claim 1, wherein each row of the leaves comprises a plurality of leaves, and each of the leaves is driven by a respective second screw rod and a respective second motor,

wherein a second encoder is arranged on the second motor and operable to feed back fourth position information of the leaf to the control system,

wherein a thin film potentiometer is arranged on the leaf and operable to feed back fifth position information of the leaf to the control system, and

wherein the control system is operable to control a motion position of the leaf based on the fourth position information and the fifth position information.

5. The device according to claim 1, further comprising:

an optical fiber sensor arranged on an end side of each row of the leaves.

6. The device according to claim 5, wherein the optical fiber sensor comprises:

a light emitting head; and

a light receiving head,

wherein the light emitting head and the light receiving head are respectively arranged at two opposite ends of the end side, and

wherein the light receiving head is in communication with the control system.

7. The device according to claim 1, further comprising:

a photoelectric sensor arranged on a center line between the two rows of leaves and on an outside of the two rows of leaves,

wherein the photoelectric sensor is in communication with the control system.

8. The device according to claim 1, further comprising:

a second approaching switch arranged on two sides of a center line between the two rows of leaves and on an outside of the two rows of leaves,

wherein the second approaching switch is in communication with the control system.

9. The device according to claim 1, further comprising:

at least one guide rail parallel to the first screw rod,

wherein each of the trolleys is movably connected with the at least one guide rail.

10. A method of controlling a motion position of a multi-leaf collimator, comprising:

transmitting a control signal to a first motor to drive a trolley to move, the trolley being movably connected to a first screw rod and carrying a row of leaves arranged on a side of the multi-leaf collimator;

receiving first position information of the trolley from a first encoder arranged on the first motor;

receiving second position information of the trolley from a displacement sensor arranged on the first screw rod;

receiving third position information of the trolley from a limit switch when the trolley is at an origin position, wherein the limit switch is located on an end of the first screw rod;

receiving motion position information of the trolley detected by a first approaching switch when the trolley moves along the first screw rod to the first approaching switch, wherein the first approaching switch is located between the limit switch and a center of the first screw rod and has a preset distance with the limit switch;

comparing the first position information with the second position information to determine whether the first position information is coincident with the second position information; and

when the first position information is determined not to be coincident with the second position information, adjusting a rotation angle of the first motor to correct a deviation of the motion position of the trolley.

11. The method according to claim 10, further comprising:

comparing the third position information with the first position information and the second position information, respectively;

when the first position information is determined not to be coincident with the third position information based on a result of the comparison, performing a reset calibration for Z axis of the first motor;

when the second position information is determined to be neither coincident with the first position information nor the third position information based on the result of the comparison, calibrating at least one of the Z axis of the first motor or a position of the limit switch; and

when any two of the first position information, the second position information, and the third position information are determined not to be coincident with each other based on the result of the comparison, cutting off a power supply to the multi-leaf collimator.

12. The method according to claim 11, further comprising:

controlling the first motor to decelerate rotation based on the received motion position information in a way that the trolley is capable of stopping at the limit switch.

13. The method according to claim 10, further comprising:

transmitting a second control signal to a second motor to drive one of leaves to move, wherein each of the leaves is movably connected to a respective second screw rod and driven by a respective second motor;

receiving fourth position information of the leaf from a second encoder arranged on the second motor;

receiving fifth position information of the leaf from a thin film potentiometer arranged on the leaf;

comparing the fourth position information with the fifth position information to determine whether the fourth position information is coincident with the fifth position information; and

when the fourth position information is determined not to be coincident with the fifth position information, adjusting a rotation angle of the second motor to correct a position deviation of the leaf.

14. The method according to claim 13, further comprising:

receiving sixth position information of the leaf from an optical fiber sensor when the leaf is at an origin position, wherein the optical fiber sensor is located on an end side of the row of leaves to which the leaf belongs;

comparing the sixth position information with the fourth position information and the fifth position information, respectively;

when the sixth position information is determined not to be coincident with the fourth position information based on a result of the comparison, performing a reset calibration for Z axis of the second motor;

when the fifth position information is determined to be neither coincident with the fourth position information nor the sixth position information based on the result of the comparison, calibrating at least one of the Z axis of the second motor or the position of the optical fiber sensor; and

when any two of the fourth position information, the fifth position information, and the sixth position information are determined not to be coincident with each other based on the result of the comparison, cutting off a power supply to the multi-leaf collimator.

15. The method according to claim 13, further comprising:

receiving a position information of the leaf from a photoelectric sensor, wherein the row of leaves is opposite to a second row of leaves carried by a second trolley and arranged on a second, opposite side of the multi-leaf collimator, and wherein the photoelectric sensor is arranged on a center line between the two rows of leaves and on an outside of the two rows of leaves; and

performing a hysteresis compensation for the second screw rod according to the position information received from the photoelectric sensor.

16. The method according to claim 13, further comprising:

receiving a position information of the leaf from a second approaching switch when the leaf moves along the second screw rod to a maximum stroke position, wherein the row of leaves is opposite to a second row of leaves carried by a second trolley and arranged on a second, opposite side of the multi-leaf collimator, and wherein the second approaching switch is arranged at one of two sides of a center line between the two rows of the leaves and on an outside of the two rows of leaves; and

controlling the second motor to stop rotating according to the position information received from the second approaching switch.

17. A linear accelerator comprising:

a multi-leaf collimator having two rows of leaves arranged on opposite sides; and

a motion position controlling device comprising;

a control system;

two trolleys connected with the control system, wherein each of the trolleys carries a respective row of the leaves and is movably connected with a first screw rod and driven by a first motor connected with the first screw rod;

a first encoder arranged on the first motor and operable to feed back first position information of the trolley to the control system;

a displacement sensor arranged on the first screw rod and operable to feed back second position information of the trolley to the control system, wherein the control system is operable to control the motion position of the trolley based on the first position information and the second position information;

a limit switch arranged on at least one end of the first screw rod, wherein the limit switch is in communication with the control system; and

a first approaching switch arranged between a center of the first screw rod and the limit switch in a way that the first approaching switch has a preset distance with the limit switch, wherein the first approaching switch is in communication with the control system.

18. The linear accelerator according to claim 17, wherein each row of the leaves comprises a plurality of leaves, and each of the leaves is driven by a respective second screw rod and a respective second motor,

wherein a second encoder is arranged on the second motor and operable to feed back fourth position information of the leaf to the control system,

wherein a thin film potentiometer is arranged on the leaf and operable to feed back fifth position information of the leaf to the control system, and

wherein the control system is operable to control a motion position of the leaf based on the fourth position information and the fifth position information.