Non-linear jaw gap for electrosurgical instruments

• US 10,646,269 B2
• Filed: 04/29/2016
• Issued: 05/12/2020
• Est. Priority Date: 04/29/2016
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Worrell, Barry C., Nienhaus, Ellen M., Bishop, Gregory D.
• Primary Examiner(s): Peffley, Michael F
• Assistant Examiner(s): Zink, Amanda L
• Application Number:
  US15/142,425
• Publication Number:
  US 20170312015A1
• Time in Patent Office: 1,474 Days
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2018/00053 Mechanical features of the instrument of device
• CPC Class Codes: A61B 2018/0063 Sealing
• CPC Class Codes: A61B 2018/00755 Resistance or impedance
• CPC Class Codes: A61B 2018/126 bipolar
• CPC Class Codes: A61B 2018/1455 having a moving blade for cutting tissue grasped by the jaws
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself

Abstract

An end effector for an electrosurgical instrument is disclosed which comprises a first jaw comprising a first energy delivery surface, a first distal end, and a first proximal end; and a second jaw comprising a second energy delivery surface, a second distal end, and a second proximal end, wherein the first energy delivery surface comprises a first curved portion that is outwardly curved, and the second energy delivery surface comprises a second curved portion that is inwardly curved. The first jaw or the second jaw is configured for pivotal movement between an open position and a closed position. In the open position, the first and second distal ends are separated apart. In the closed position, the first and second distal ends are in proximity. The end effector also comprises an electrically conductive member which protrudes from either the first or second jaw.

Claims

1. An end effector for an electrosurgical instrument, comprising:

a first jaw comprising a first energy delivery surface, a first distal end, and a first proximal end;

a second jaw comprising a second energy delivery surface, a second distal end, and a second proximal end, wherein

the first and second jaws are pivotally coupled at the first and second proximal ends, such that at least one of the first and second jaws is configured for pivotal movement between a closed position where the first and second distal ends are in proximity and the first and second energy delivery surfaces face each other, and an open position where the first and second distal ends are separated apart,

the first energy delivery surface comprises a first curved portion that is outwardly curved, and

the second energy delivery surface comprises a second curved portion that is inwardly curved; and

an electrically conductive member protruding from the first jaw or second jaw and configured to contact a conductive surface of the other one of the first jaw or second jaw in the closed position, wherein the electrically conductive member is in proximity to the first and second distal ends in the closed position, and wherein the electrically conductive member defines a minimum gap distance between the first energy delivery surface and the second energy delivery surface in the closed position.

2. The end effector of claim 1, wherein the first curved portion and the second curved portion are curved in a lateral cross section.

3. The end effector of claim 2, wherein the first curved portion and the second curved portion define a gap between the first and second energy delivery surfaces with a laterally uniform gap distance.

4. The end effector of claim 2, wherein the first curved portion and the second curved portion define a gap between the first and second energy delivery surfaces with a laterally non-uniform gap distance, wherein a gap distance at lateral edges is greater than a gap distance at center.

5. The end effector of claim 2, wherein the first curved portion and the second curved portion are longitudinally uniform.

6. The end effector of claim 2, wherein the first energy delivery surface comprises a longitudinal transition from the first curved portion to a first non-curved portion, and the second energy delivery surface comprises a longitudinal transition from the second curved portion to a second non-curved portion.

7. The end effector of claim 1, wherein the first curved portion and the second curved portion are curved in a longitudinal cross section.

8. The end effector of claim 7, wherein the first energy delivery surface comprises a third curved portion curved in the longitudinal cross section, and the second energy delivery surface comprises a fourth curved portion curved in the longitudinal cross section.

9. The end effector of claim 8, wherein the first and third curved portions define a first wavy contour, and the second and fourth curved portions define a second wavy contour complimentary to the first wavy contour.

10. The end effector of claim 8, wherein the first and third curved portions and the second and fourth curved portions define a gap between the first and second energy delivery surfaces with longitudinally non-uniform gap distance, wherein the gap comprises a proximal gap distance between the first and second energy delivery surfaces and a distal gap distance between the first and second energy delivery surfaces, and wherein the proximal gap distance is greater than the distal gap distance.

11. The end effector of claim 8, wherein the first and third curved portions and the second and fourth curved portions define a gap between the first and second energy delivery surfaces with longitudinally uniform gap distance.

12. The end effector of claim 1, wherein the first curved portion and the second curved portion are curved in a lateral cross section, and the first curved portion and the second curved portion are curved in a longitudinal cross section.

13. The end effector of claim 1, further comprising at least one electrically insulative member protruding from the first or second energy delivery surface.

14. An end effector for an electrosurgical instrument, comprising:

an upper jaw comprising a first energy delivery surface, a first distal end, and a first proximal end;

a lower jaw comprising a second energy delivery surface, a second distal end, and a second proximal end, wherein

the upper and lower jaws are pivotally coupled at the first and second proximal ends, such that at least one of the upper and lower jaws is configured for pivotal movement between a closed position where the first and second distal ends are in proximity and the first and second energy delivery surfaces face each other, and an open position where the first and second distal ends are separated apart,

the first energy delivery surface comprises a first angled portion extending to the first distal end, the first angled portion tilted at a first angle,

the second energy delivery surface comprises a second angled portion extending to the second distal end, the second angled portion tilted at a second angle; and

an electrically conductive member protruding from the upper jaw or lower jaw and configured to contact a conductive surface of the other one of the upper jaw or lower jaw in the closed position, wherein the electrically conductive member is in proximity to the first and second distal ends in the closed position, and wherein the electrically conductive member defines a minimum gap distance between the first energy delivery surface and the second energy delivery surface in the closed position.

15. The end effector of claim 14, wherein the first and second angled portions are tilted upward.

16. The end effector of claim 15, wherein the lower jaw is longer than the upper jaw.

17. The end effector of claim 14, wherein the first and second angled portions are tilted downward.

18. The end effector of claim 17, wherein the upper jaw is longer than the lower jaw.

19. The end effector of claim 14, wherein the electrically conductive member defines a gap between the first and second energy delivery surfaces that is narrowing towards the first and second distal ends.