Load control device for a light-emitting diode light source having different operating modes

• US 10,652,978 B2
• Filed: 10/25/2019
• Issued: 05/12/2020
• Est. Priority Date: 09/16/2016
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Technology Company LLC
• Inventors: Kober, Steven J.
• Primary Examiner(s): Pham, Thai
• Application Number:
  US16/664,086
• Publication Number:
  US 20200060001A1
• Time in Patent Office: 200 Days
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/327 Burst dimming
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: H05B 45/395 Linear regulators

Abstract

A load control device for regulating an average magnitude of a load current conducted through an electrical load may operate in different modes. The load control device may comprise a control circuit configured to activate an inverter circuit during an active state period and deactivate the inverter circuit during an inactive state period. In one mode, the control circuit may adjust the average magnitude of the load current by adjusting the inactive state period while keeping the active state period constant. In another mode, the control circuit may adjust the average magnitude of the load current by adjusting the active state period while keeping the inactive state period constant. In yet another mode, the control circuit may keep a duty cycle of the inverter circuit constant and regulate the average magnitude of the load current by adjusting a target load current conducted through the electrical load.

Claims

1. A circuit for controlling an intensity of a light-emitting diode (LED) light source, the circuit comprising:

an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source to control the intensity of the LED light source; and

a control circuit configured to generate at least one drive signal for controlling the LED drive circuit to control an average magnitude of the load current to adjust the intensity of the LED light source towards a target intensity;

wherein the control circuit is configured to;

operate in a first state and a second state on a periodic basis over a plurality of burst periods, each of the plurality of burst periods including a first time period and a second time period;

control the LED drive circuit in the first state during the first time period in which the control circuit adjusts a value of an operational characteristic of the at least one drive signal to regulate a peak magnitude of the load current towards a target current in response to a feedback signal;

control the LED drive circuit in the second state during the second time period in which the control circuit maintains the operational characteristic of the at least one drive signal approximately constant;

when the target intensity is within a first intensity range, adjust the average magnitude of the load current by keeping a length of the first time period constant and adjusting a length of the second time period; and

when the target intensity is within a second intensity range, adjust the average magnitude of the load current by keeping the length of the second time period constant and adjusting the length of the first time period.

2. The circuit of claim 1, further comprising a current sense circuit configured to generate the feedback signal, wherein the feedback signal comprises a load current feedback signal that indicates the magnitude of the load current conducted through the LED light source.

3. The circuit of claim 1, wherein the first intensity range and the second intensity range are below a transition intensity, the first intensity range being lower than the second intensity range.

4. The circuit of claim 3, wherein the first intensity range is between 1% and 4% of a maximum rated intensity of the LED light source and the second intensity range is between 4% and 5% of the maximum rated intensity of the LED light source.

5. The circuit of claim 3, wherein the transition intensity corresponds to a minimum rated current of the LED drive circuit, and, when the target intensity is less than the transition intensity, the target current is approximately equal to the minimum rated current.

6. The circuit of claim 5, wherein, when the target intensity is less than the transition intensity, the control circuit is configured to adjust a burst duty cycle to adjust the average magnitude of the load current below the minimum rated current, the burst duty cycle corresponding to a ratio of the length of the first time period to the length of the second time period.

7. The circuit of claim 3, wherein, when the target intensity is greater than the transition intensity, the control circuit is configured to adjust the value of the operational characteristic of the at least one drive signal in response to the feedback signal in order to regulate the average magnitude of the load current towards the target current.

8. The circuit of claim 7, wherein, when the target intensity is greater than the transition intensity, the control circuit is configured to hold the length of the first time period and the length of the second time period constant, and adjust the target current between a maximum rated current to a minimum rated current.

9. The circuit of claim 8, wherein, when the target intensity is greater than the transition intensity, the control circuit is configured to maintain the length of the second time period at approximately zero seconds.

10. The circuit of claim 1, wherein the control circuit is configured to adjust the average magnitude of the load current when the target intensity is within the first intensity range by keeping the length of the second time period equal to or above a predetermined minimum value.

11. The circuit of claim 10, wherein, when adjusting the average magnitude of the load current when the target intensity is within the first intensity range, the control circuit is configured to adjust the length of the second time period in steps characterized by a predetermined step size;

and

wherein the control circuit comprises a timer characterized by a timer tick and the predetermined step size is determined in proportion to a length of the timer tick.

12. The circuit of claim 1, wherein, when adjusting the average magnitude of the load current when the target intensity is within the second intensity range, the control circuit is configured to adjust the first time period in steps characterized by a predetermined step size;

and

wherein the LED drive circuit comprises an inverter circuit characterized by an operating period the predetermined step size being equal to approximately a length of the operating period.

13. The circuit of claim 1, wherein the operational characteristic of the at least one drive signal comprises a duty cycle of the at least one drive signal or an operating frequency of the at least one drive signal.

14. A method of controlling an intensity of a light-emitting diode (LED) light source, the method comprising:

generating at least one drive signal for controlling an LED drive circuit to adjust an average magnitude of a load current conducted through the LED light source to adjust the intensity of the LED light source towards a target intensity;

operating in a first state and a second state on a periodic basis over a plurality of burst periods, each of the plurality of burst periods including a first time period and a second time period;

controlling the LED drive circuit in the first state during the first time period in which a value of an operational characteristic of the at least one drive signal is adjusted to regulate a peak magnitude of the load current towards a target current in response to a feedback signal;

controlling the LED drive circuit in the second state during the second time period in which the operational characteristic of the at least one drive signal is maintained approximately constant;

when the target intensity is within a first intensity range, adjusting the average magnitude of the load current by keeping a length of the first time period constant while adjusting a length of the second time period; and

when the target intensity is within a second intensity range, adjusting the average magnitude of the load current by keeping the length of the second time period constant while adjusting the length of the first time period.

15. The method of claim 14, wherein the feedback signal comprises a load current feedback signal that indicates a magnitude of the load current conducted through the LED light source.

16. The method of claim 14, further comprising, when the target intensity is greater than a transition intensity, adjusting the value of the operational characteristic of the at least one drive signal in response to the feedback signal in order to regulate the average magnitude of the load current towards the target current that ranges from a maximum rated current to a minimum rated current.

17. The method of claim 16, further comprising, when the target intensity is greater than the transition intensity, holding the length of the first time period and the length of the second time period constant, and adjusting the target current between the maximum rated current and the minimum rated current.

18. The method of claim 16, further comprising, when the target intensity is less than the transition intensity, adjusting a duty cycle to adjust the average magnitude of the load current below the minimum rated current, the duty cycle defining when the LED drive circuit operates in the first state and the second state.

19. The method of claim 14, wherein adjusting the average magnitude of the load current by keeping the length of the first time period constant and adjusting the length of the second time period when the target intensity is within the first intensity range further comprises adjusting the length of the second time period in steps while keeping the length of the second time period equal to or above a predetermined minimum value.

20. The method of claim 14, wherein adjusting the average magnitude of the load current by keeping the length of the second time period constant while adjusting the length of the first time period when the target intensity is within the second intensity range further comprises adjusting the length of the first time period in steps characterized by a predetermined step size that is approximately equal to a length of an operating period of an inverter circuit comprised in the LED drive circuit.