Hydraulic system and a method for moving an implement of a working machine

• US 10,655,297 B2
• Filed: 08/19/2015
• Issued: 05/19/2020
• Est. Priority Date: 08/19/2015
• Status: Active Grant

• Current Assignee: Volvo Construction Equipment AB (Volvo AB)
• Original Assignee: Volvo Construction Equipment AB (Volvo AB)
• Inventors: Stener, Patrik, Lillemets, Johan
• Primary Examiner(s): Leslie, Michael
• Assistant Examiner(s): Collins, Daniel S
• Application Number:
  US15/750,851
• Publication Number:
  US 20180230669A1
• Time in Patent Office: 1,735 Days
• CPC Class Codes: E02F 3/283 with a single arm pivoted directly on the chassis linkage mechanism for it E02F3/3405
• CPC Class Codes: E02F 3/422 Drive systems for bucket-arms, front-end loaders, dumpers or the like
• CPC Class Codes: E02F 9/2095 Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans control of hydraulic driven equipment E02F9/22
• CPC Class Codes: E02F 9/2207 for reducing or compensating oscillations
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2239 using two or more pumps with cross-assistance
• CPC Class Codes: E02F 9/2267 Valves or distributors position of valves arrangements on upper-structures E02F9/0875
• CPC Class Codes: E02F 9/2271 Actuators and supports therefor and protection therefor
• CPC Class Codes: E02F 9/2289 Closed circuit
• CPC Class Codes: E02F 9/2292 Systems with two or more pumps
• CPC Class Codes: F15B 1/024 used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
• CPC Class Codes: F15B 11/17 using two or more pumps
• CPC Class Codes: F15B 2211/20515 Electric motor
• CPC Class Codes: F15B 2211/20561 reversible
• CPC Class Codes: F15B 2211/212 the pressure sources being accumulators
• CPC Class Codes: F15B 2211/30 Directional control

Abstract

A hydraulic system for moving an implement of a working machine includes a hydraulic cylinder with a cylinder and a piston which is adapted to move in the cylinder to thereby move the implement relative to a body structure of the working machine, and an actuator pump arranged to provide hydraulic fluid to the hydraulic cylinder, the hydraulic cylinder having a first port and a second port adapted to be in fluid communication with the actuator pump, the hydraulic cylinder and the actuator pump being arranged so that the hydraulic cylinder is directly controlled by the actuator pump so that the rate of movement of the piston of the hydraulic cylinder is purely pump controlled, the hydraulic system further including a hydraulic accumulator for suspension of the implement, which hydraulic accumulator is arranged to be selectively connectable to the first port, the hydraulic system further including a further pump in addition to the actuator pump, the hydraulic accumulator being arranged to be pressurised by the further pump.

Claims

1. A hydraulic system for moving an implement of a working machine, the hydraulic system comprising:

a hydraulic cylinder with a cylinder and a piston which is adapted to move in the cylinder to thereby move the implement relative to a body structure of the working machine,

an actuator pump arranged to provide hydraulic fluid to the hydraulic cylinder the hydraulic cylinder having a first port and a second port adapted to be in fluid communication with the actuator pump, the hydraulic cylinder and the actuator pump being arranged so that the hydraulic cylinder is directly controlled by the actuator pump so that the rate of movement of the piston of the hydraulic cylinder is purely pump controlled,

a hydraulic accumulator for suspension of the implement,

an electronically controlled suspension control valve arranged in fluid communication between the first port and the hydraulic accumulator, wherein the hydraulic accumulator is arranged to be selectively connectable to the first port,

a further pump in addition to the actuator pump, the hydraulic accumulator being arranged to be pressurised by the further pump, and

a control unit arranged to control the electronically suspension control valve to disconnect the hydraulic accumulator from the first port.

2. A hydraulic system according to claim 1, wherein the hydraulic cylinder and the actuator pump are arranged so that when the piston in the hydraulic cylinder is moved, fluid is moved from one of the first and second ports towards the other of the first and second ports via the actuator pump.

3. A hydraulic system according to claim 1, wherein the hydraulic cylinder is a lifting hydraulic cylinder adapted to raise and lower the implement relative to the body structure of the working machine.

4. A hydraulic system according to claim 1, wherein the actuator pump is adapted to be powered by an electric machine.

5. A hydraulic system according to claim 3, wherein the actuator pump is adapted to be powered by an electric machine, and wherein the hydraulic system comprises an electric energy storage arrangement, and wherein the electric machine is adapted to be electrically connected to the electric energy storage arrangement, the electric machine being adapted to be driven by the actuator pump when the implement is lowered relative to the body structure, and to thereby provide a charging current to the electric energy storage arrangement.

6. A hydraulic system according to claim 1, wherein the hydraulic system comprises a boost pump adapted to provide pressurised fluid to one of the first and second ports, so that during extension of the hydraulic cylinder, pressurised fluid is provided from the actuator pump as well as the boost pump.

7. A hydraulic system according to claim 1, wherein the hydraulic system comprises a tilting actuator pump, and a tilting hydraulic cylinder with a cylinder and a piston which is adapted to move in the cylinder to thereby tilt the implement relative to the body structure, the tilting hydraulic cylinder presenting a first tilting port and a second tilting port adapted to be in fluid communication with the tilting actuator pump, the tilting hydraulic cylinder and the tilting actuator pump being arranged so that the rate of movement of the piston of the tilting hydraulic cylinder is purely pump controlled.

8. A hydraulic system according to claim 6, wherein the hydraulic system comprises a tilting actuator pump, and a tilting hydraulic cylinder with a cylinder and a piston which is adapted to move in the cylinder to thereby tilt the implement relative to the body structure, the tilting hydraulic cylinder presenting a first tilting port and a second tilting port adapted to be in fluid communication with the tilting actuator pump, the tilting hydraulic cylinder and the tilting actuator pump being arranged so that the rate of movement of the piston of the tilting hydraulic cylinder is purely pump controlled, and wherein the boost pump is adapted to provide pressurised fluid to one of the first and second tilting ports, so that during extension of the tilting hydraulic cylinder, pressurised fluid is provided from the tilting actuator pump as well as the boost pump.

9. A hydraulic system according to claim 7, wherein the hydraulic accumulator is arranged to be selectively connectable to the first tilting port.

10. A hydraulic system according to claim 1, wherein the hydraulic cylinder is a tilting hydraulic cylinder with a cylinder, and a piston which is adapted to move in the cylinder to thereby tilt the implement relative to the body structure.

11. A working machine comprising a hydraulic system according to claim 1.

12. A method for moving an implement of a working machine comprising a hydraulic cylinder with a cylinder and a piston which is adapted to move in the cylinder to change the length of the hydraulic cylinder to move the implement, the hydraulic cylinder presenting a first port and a second port adapted to be in fluid communication with an actuator pump, the working machine further comprising a hydraulic accumulator for suspension of the implement, which hydraulic accumulator is arranged to be in free fluid communication with the first port, the method comprising

disconnecting the hydraulic accumulator from the first port,

moving fluid to the second port via the actuator pump, whereby the rate of movement of the piston of the hydraulic cylinder is purely pump controlled, so as to shorten the hydraulic cylinder to lower the implement relative to a body structure of the working machine,

pressurizing the hydraulic accumulator by a further pump which is provided in addition to the actuator pump,

moving fluid to the first port by means of the actuator pump, whereby the rate of movement of the piston of the hydraulic cylinder is purely pump controlled, so as to extend the hydraulic cylinder to raise the implement relative to the body structure,

determining whether to provide a free fluid communication between the hydraulic accumulator and the first port, and

determining the pressure at one of the hydraulic accumulator or the first port.

13. A method according to claim 12, comprising determining whether the pressure at the hydraulic accumulator is at least as high as the pressure at the first port, and the step of determining whether to provide a free fluid communication between the hydraulic accumulator and the first port, is based on the determination whether the pressure at the hydraulic accumulator is at least as high as the pressure at the first port.

14. A method according to claim 13, comprising providing the free fluid communication between the hydraulic accumulator and the first port at least on the condition that the pressure at the hydraulic accumulator is at least as high as the pressure at the first port.

15. A method according to claim 12, wherein providing the free fluid communication between the hydraulic accumulator and the first port comprises allowing fluid to flow freely in the fluid communication between the hydraulic accumulator to the first port.

16. A method according to claim 12, wherein raising the implement comprises powering the actuator pump by an electric machine which is connected to an electric energy storage arrangement, and lowering the implement comprises driving the electric machine by the actuator pump, and thereby providing a charging current to the electric energy storage arrangement.

17. A method according to claim 12, wherein raising the implement comprises providing pressurised fluid from the actuator pump as well as a boost pump.

18. A computer comprising a computer program or performing the steps of claim 12 when the program is run on the computer.

19. A non-transitory computer readable medium carrying a computer program for performing the steps of claim 12 when the program is run on a computer.

20. A control unit for a hydraulic system for moving an implement of a working machine comprising a hydraulic cylinder with a cylinder and a piston which is adapted to move in the cylinder to change the length of the hydraulic cylinder to move the implement, the hydraulic cylinder presenting a first port and a second port adapted to be in fluid communication with an actuator pump, the working machine further comprising a hydraulic accumulator for suspension of the implement, which hydraulic accumulator is arranged to be in free fluid communication with the first port, the control unit being configured to

to control a suspension control valve to disconnect the hydraulic accumulator from the first port,

to control the actuator pump so as to move fluid to the second port via the actuator pump, whereby the rate of movement of the piston of the hydraulic cylinder is purely pump controlled, so as to shorten the hydraulic cylinder to lower the implement relative to a body structure of the working machine,

to control a further pump which is provided in addition to the actuator pump so as to pressurise the hydraulic accumulator,

to control the actuator pump so as to move fluid to the first port by means of the actuator pump, whereby the rate of movement of the piston of the hydraulic cylinder is purely pump controlled, so as to extend the hydraulic cylinder to raise the implement relative to the body structure, and

to determine whether to provide a free fluid communication between the hydraulic accumulator and the first port.

21. A control unit according to claim 20, further adapted to determine whether the pressure at the hydraulic accumulator is at least as high as the pressure at the first port, and to determine whether to provide a free fluid communication between the hydraulic accumulator and the first port, based on the determination whether the pressure at the hydraulic accumulator is at least as high as the pressure at the first port.

22. A control unit according to claim 21, further adapted to control the suspension control valve, to provide the free fluid communication between the hydraulic accumulator and the first port, at least on the condition that the pressure at the hydraulic accumulator is at least as high as the pressure at the first port.

23. A control unit according to claim 20, wherein the control of the actuator pump to raise the implement comprises control of an electric machine to power the actuator pump, which electric machine is connected to an electric energy storage arrangement, and the control of the actuator pump to lower the implement comprises control of the electric machine to be driven by the actuator pump so as to provide a charging current to the electric energy storage arrangement.

24. A control unit according to claim 20, where the hydraulic system comprises a boost pump, the control unit being adapted to control the boost pump as well as the actuator pump to provide pressurised fluid from the actuator pump as well as the boost pump when raising the implement.