Tankless electric water heater

• US 10,655,890 B2
• Filed: 06/05/2017
• Issued: 05/19/2020
• Est. Priority Date: 12/17/2014
• Status: Active Grant

• Current Assignee: Rheem Manufacturing Company (Paloma Co., Ltd.)
• Original Assignee: Eemax, Inc. (Paloma Co., Ltd.)
• Inventors: Hayden, Christopher Mark, Jurczyszak, Eric Robert, Mihu, Sergiu Gabriel, Corcoran, Richard Joseph, Bolleyer, Jens, Hankins, Jeffrey Dean
• Primary Examiner(s): Campbell, Thor S
• Application Number:
  US15/614,204
• Publication Number:
  US 20170268800A1
• Time in Patent Office: 1,079 Days
• Field of Search: None
• CPC Class Codes: F24H 1/0018 using electric energy supply
• CPC Class Codes: F24H 1/08 Packaged or self-contained boilers, i.e. water heaters with control devices and pump in a single unit
• CPC Class Codes: F24H 1/103 with bare resistances in direct contact with the fluid

Abstract

A tankless electric water heater system including a heating chamber having an inlet at a first end and an outlet at a second end, a heating element connected to the heating chamber, a first temperature sensor disposed near the first end of the heating chamber, a second temperature sensor disposed near the second end of the heating chamber, a flow sensor configured to detect a flow of water and disposed near the heating chamber, and a controller connected to the first and second temperature sensors, the flow sensor, and the heating element. The controller is configured to have a set point temperature, to detect temperature and flow data from the first and second temperature sensors, and the flow sensor, and to provide as output a power setting to the heating element.

Claims

1. A system comprising:

a liquid storage device, the liquid storage device comprising a liquid storage device power supply and a liquid storage device heating element;

an inlet pipe connected to an outlet of the liquid storage device; and

a fluid heating device comprising;

a fluid heating device power supply;

an inlet;

an outlet;

a heating chamber disposed between the inlet and the outlet;

a fluid heating device heating element disposed inside the heating chamber;

a flow sensor configured to detect a flow rate of fluid downstream of the inlet;

a valve; and

a first temperature sensor configured to detect a first temperature of the fluid downstream of the inlet; and

a controller configured to

control a switch to switch between providing a supply of power to the liquid storage device heating element via the liquid storage device power supply or providing a supply of power to the fluid heating device heating element via the fluid heating device power supply.

2. The system of claim 1, further comprising:

a second temperature sensor configured to detect a second temperature of the fluid exiting the heating chamber,

wherein the controller is further configured to control the valve as a function of the second temperature.

3. The system of claim 2, wherein the controller is configured to adjust the valve to limit flow of the liquid until the second temperature is at the set point temperature.

4. The system of claim 1, further comprising:

a conduit connecting the inlet to the heating chamber,

wherein a flow path exists from the inlet to the heating chamber via the first conduit and out of the fluid heating device via the outlet.

5. The system of claim 2, wherein the second temperature sensor is disposed between the heating chamber and the outlet.

6. The system of claim 2, wherein the controller is configured to close the valve if the second temperature exceeds a predetermined safety temperature.

7. The system of claim 2, wherein the controller is further configured to incrementally close the valve when the second temperature is less than the set point temperature until the second temperature meets the set point temperature or a minimum valve position is reached.

8. The system of claim 1, wherein the first temperature sensor is disposed between the inlet and an inlet to the heating chamber.

9. The system of claim 1, wherein the flow sensor is disposed between the inlet and an inlet to the heating chamber.

10. The system of claim 2, wherein the controller is configured to proportionally reduce the amount at which the valve is open until the second temperature reaches the set point temperature.

11. The system of claim 1, wherein the valve is disposed between the heating chamber and the outlet.

12. The system of claim 1, further comprising:

an input device including a display screen configured to display settings of the fluid heating device and receive input of the set point temperature.

13. The system of claim 2, wherein the second temperature sensor is downstream of the outlet.

14. The system according to claim 2, wherein the valve is incrementally opened when the second temperature is greater than or equal to the set point temperature and continues to open as long as the second temperature meets the set point temperature or until a maximum valve position is reached.

15. A system comprising:

a liquid storage device, the liquid storage device comprising a liquid storage device power supply and a liquid storage device heating element;

an inlet pipe connected to an outlet of the liquid storage device;

a fluid heating device having

a fluid heating device power supply;

an inlet connected to the inlet pipe;

an outlet;

a heating chamber disposed between the inlet and the outlet;

a fluid heating device heating element disposed inside the heating chamber;

a valve;

a flow sensor configured to detect a flow rate of fluid downstream of the inlet; and

a first temperature sensor configured to detect a first temperature of the fluid downstream of the inlet;

a switch connected to the fluid heating device power supply and the liquid storage device power supply; and

a controller configured to

receive a set point temperature;

maintain the fluid at the set point temperature by adjusting an amount at which the valve is opened as a function of the first temperature, the flow rate, and an available power of the fluid heating device power supply; and

control the switch to switch between providing a supply of power to the liquid storage device heating element via the liquid storage device power supply or providing a supply of power to the fluid heating device heating element via the fluid heating device power supply.

16. The system according to claim 15, further comprising:

a second inlet pipe connected to the liquid storage device;

a recirculation pipe connected to the fluid heating device and the second inlet pipe; and

a recirculation pump,

wherein the controller is configured to control the recirculation pump to recirculate fluid from the fluid heating device to the liquid storage device via the recirculation pipe.

17. The system according to claim 16, wherein the recirculation pipe is connected to the fluid heating device upstream of the fluid heating device heating element.

18. The system according to claim 16, wherein the recirculation pipe is connected to the fluid heating device downstream of the fluid heating device heating element.

19. The system according to claim 16, further comprising:

an inlet proportioning valve connected to the second inlet pipe,

wherein controller is configured to control the inlet proportioning valve to control fluid temperature and flow.