Systems and methods for using additive manufacturing for thermal management
First Claim
1. A thermal management system for electronics including a circuit card having electronic heat generating components provided on the circuit card, the thermal management system comprising:
- an integrally formed vapor chamber configured to contain a working fluid that conducts heat from the electronic heat generating components, the integrally formed vapor chamber comprising a heatframe and at least one receptacle on a side of the heat frame in fluid communication with the heat frame, wherein the heatframe comprises a card mounting portion adjacent the at least one receptacle to retain the circuit card so that the electronic heat generating components are conductively coupled to the heatframe when the circuit card having the electronic heat generating components is retained in the card mounting portion, wherein the heatframe further comprises a wick structure in the card mounting portion that directs the working fluid from the at least one receptacle towards the electronic heat generating components,wherein the integrally formed vapor chamber comprises integrally formed internal support posts that extend between opposing sides of the integrally formed vapor chamber, wherein the integrally formed internal support posts comprise wick structures, and wherein pores of the wick structures of the integrally formed internal support posts that are adjacent the opposing sides of the integrally formed vapor chamber are larger than pores that are in the middle of the opposing sides, and the larger pores transport the working fluid to the heatframe and the smaller pores transport vapor to the at least one receptacle.
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Accused Products
Abstract
According to one embodiment, a thermal management system for electronic devices, including a heat frame, a conformal slot portion, chassis frame, and heat fins wherein the heat frame, conformal slot, chassis frame, and heat fins are integrally formed as a unitary structure by additive manufacturing. In another example, there is a modular vapor assembly for electronic components having a vapor chamber comprising a component surface and a top surface with a vapor channel formed therebetween with at least one liquid receptacle and having a wick structure on at least some of an interior of the component surface. In operation, there is a circuit card with at least some of the electronic components coupled to the vapor chamber component surface and the wick structures transfer at least some of the liquid from the receptacle towards the electronic components, wherein the liquid turns to a vapor that moves towards the receptacle.
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Citations
11 Claims
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1. A thermal management system for electronics including a circuit card having electronic heat generating components provided on the circuit card, the thermal management system comprising:
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an integrally formed vapor chamber configured to contain a working fluid that conducts heat from the electronic heat generating components, the integrally formed vapor chamber comprising a heatframe and at least one receptacle on a side of the heat frame in fluid communication with the heat frame, wherein the heatframe comprises a card mounting portion adjacent the at least one receptacle to retain the circuit card so that the electronic heat generating components are conductively coupled to the heatframe when the circuit card having the electronic heat generating components is retained in the card mounting portion, wherein the heatframe further comprises a wick structure in the card mounting portion that directs the working fluid from the at least one receptacle towards the electronic heat generating components, wherein the integrally formed vapor chamber comprises integrally formed internal support posts that extend between opposing sides of the integrally formed vapor chamber, wherein the integrally formed internal support posts comprise wick structures, and wherein pores of the wick structures of the integrally formed internal support posts that are adjacent the opposing sides of the integrally formed vapor chamber are larger than pores that are in the middle of the opposing sides, and the larger pores transport the working fluid to the heatframe and the smaller pores transport vapor to the at least one receptacle. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A thermal management system for electronics, comprising:
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at least one integrally formed vapor chamber comprising integrally formed parts of at least one heatframe;
at least one of;
a plurality of heat fins and at least one heat exchanger; and
a wick structure that forms a vapor channel on at least some of the interior of the vapor chamber;a working fluid contained within the vapor chamber; and an input or output module electrically coupled to the electronics, wherein the vapor chamber further comprises an integrally formed mounting portion comprising a tongue feature on a first side of the integrally formed vapor chamber and groove structure on a second side of the integrally formed vapor chamber that is opposite from the first side of the integrally formed vapor chamber.
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Specification