Iron-type golf clubs and golf club heads

• US 10,661,130 B2
• Filed: 09/07/2018
• Issued: 05/26/2020
• Est. Priority Date: 12/31/2013
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Oldknow, Andrew G. V., Radcliffe, Nathaniel J.
• Primary Examiner(s): Hunter, Alvin A
• Application Number:
  US16/125,108
• Publication Number:
  US 20190001197A1
• Time in Patent Office: 627 Days
• Field of Search: 473324-350
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/047 iron-type

Abstract

In general, aspects of this invention relate to blade-type iron golf clubs or golf club heads. The blade-type golf club head may comprise a body forged of a metal material. The body may include a hosel, a top surface, a sole, a heel, a toe, a ball striking surface, and a rear surface opposite the ball striking surface. The rear surface may have an upper blade portion and a lower muscle portion with the upper blade portion separated from the lower muscle portion by a blade interface. An average height of the lower muscle portion from the ball striking centerline to the toe-side boundary line may be approximately twice an average height of the lower muscle portion from the heel-side boundary line to the ball striking centerline. The mass distribution of the lower muscle portion moves the center of gravity of the club head closer to the face center location.

Claims

1. An iron-type golf club head comprising:

a top surface, a sole, a heel, and a toe;

a ball striking surface having a ball striking area, wherein the ball striking area defines a heel-side boundary line, a toe-side boundary line, and a ball striking centerline located equidistant between the heel-side boundary line and the toe-side boundary line; and

a rear surface opposite the ball striking surface, the rear surface having a blade portion and a muscle portion with the blade portion separated from the muscle portion by a blade interface, wherein the blade portion and muscle portion laterally extend across the rear surface and further with the blade portion extending from the top surface to the blade interface and with the muscle portion extending from the blade interface to the sole;

wherein the blade interface includes a first blade interface and a second blade interface intersecting the first blade interface at a convergence point located closer to the toe than the heel, wherein the first blade interface extends from the heel to the convergence point and the second blade interface extends from the convergence point to the toe, wherein the first blade interface and the second blade interface form an interface angle at the convergence point, wherein the interface angle is an obtuse angle;

the muscle portion comprises a vertical muscle portion height measured parallel to the striking surface from a leading edge of the sole to an intersection of the muscle portion and the blade interface;

the muscle portion height is less when measured at the convergence point than when measured at a point closer to the toe of the club head; and

the muscle portion height increases at a greater rate from the ball striking centerline to the toe than from the heel to the ball striking centerline.

2. The iron-type golf club head of claim 1, wherein the rear surface comprises an indentation positioned within the blade portion.

3. The iron-type golf club head of claim 1, wherein the sole has a width between 10 mm and 19 mm measured between the heel-side boundary line and the toe-side boundary line.

4. The iron-type golf club head of claim 1, wherein the first blade interface extends parallel to the sole.

5. The iron-type golf club head of claim 1, wherein the interface angle is between approximately 115 degrees and 155 degrees.

6. The iron-type golf club head of claim 1, wherein approximately 25% to 35% of the total surface of the muscle portion is defined on the heel and approximately 65% to 75% of the total surface of the muscle portion is defined on the toe.

7. The iron-type golf club head of claim 1, wherein the blade portion has a generally uniform thickness of between approximately 6 mm and 8 mm, and the muscle portion has a thickness greater than the blade portion thickness, wherein the muscle portion thickness is between approximately 8 mm and 16 mm.

8. The iron-type golf club head of claim 1, wherein approximately 25% to 35% of the total surface of the muscle portion is defined on the heel and approximately 65% to 75% of the total surface of the muscle portion is defined on the toe.

9. An iron-type golf club head comprising:

a top surface, a sole, a heel, and a toe;

a ball striking surface having a ball striking area, wherein the ball striking area defines a heel-side boundary line, a toe-side boundary line, and a ball striking centerline located equidistant between the heel-side boundary line and the toe-side boundary line;

a rear surface opposite the ball striking surface, the rear surface having a muscle portion extending from the heel to the toe;

an interface surface adjacent an upper edge of the muscle portion, wherein the interface surface includes a convergence point located closer to the toe than the heel, and further includes a first interface surface extending from the heel to the convergence point and a second interface surface extending from the convergence point to the toe, wherein the first interface surface and the second interface surface form an interface angle at the convergence point, wherein the interface angle is an obtuse angle, wherein the interface angle is between approximately 115 degrees and 155 degrees; and

the muscle portion comprises a vertical muscle portion height measured parallel to the striking surface from a leading edge of the sole to an intersection of the muscle portion and the interface; and

the muscle portion height increases at a greater rate from the ball striking centerline to the toe compared to the heel to the centerline.

10. The iron-type golf club head of claim 9, wherein the rear surface further comprises a blade portion, where an indentation is positioned within the blade portion.

11. The iron-type golf club head of claim 9, wherein the sole has a width between 10 mm and 19 mm measured between the heel-side boundary line and the toe-side boundary line.

12. The iron-type golf club head of claim 9, wherein the first interface surface extends parallel to the sole.

13. The iron-type golf club head of claim 9, wherein the muscle portion has a thickness between approximately 8 mm and 16 mm.

14. An iron golf club comprising:

a blade-type golf club head comprising a body forged of a metal material, the body having a hosel, a top surface, a sole, a heel, and a toe, the blade-type golf club head further comprising a ball striking surface;

a rear surface opposite the ball striking surface, the rear surface having an upper blade portion and a lower muscle portion with the upper blade portion separated from the lower muscle portion by a blade interface;

wherein the blade interface includes a first blade interface and a second blade interface intersecting the first blade interface at a convergence point located closer to the toe than the heel, wherein the second blade interface extends upward at an interface angle from the convergence point and between the first blade interface and the second blade interface, wherein the first blade interface extends parallel to the sole, and wherein the upper blade portion and lower muscle portion extend across the rear surface from the heel to the toe and further with the upper blade portion extending from the top surface to the blade interface and with the lower muscle portion extending from the blade interface to the sole;

wherein the upper blade portion has a generally uniform thickness from the heel to the toe, and the lower muscle portion has a thickness greater than the upper blade portion thickness;

wherein the rear surface comprises an indentation positioned within the upper blade portion; and

a shaft that attaches to the club head at the hosel.

15. The iron golf club of claim 14, wherein the ball striking surface defines a heel-side boundary line, a toe-side boundary line, and a ball striking centerline located equidistant between the heel-side boundary line and the toe-side boundary line.

16. The iron golf club of claim 15, wherein the sole has a width between 10 mm and 19 mm measured between the heel-side boundary line and the toe-side boundary line.

17. The iron golf club of claim 15, wherein the upper blade portion thickness is between approximately 6 mm and 8 mm, and the muscle portion thickness is between approximately 8 mm and 16 mm.

18. The iron golf club of claim 14, wherein the blade interface is a smooth arcuate surface forming a transition area between the upper blade portion and the lower muscle portion.

19. The iron golf club of claim 14, wherein the interface angle is between approximately 115 degrees and 155 degrees.

20. The iron golf club of claim 14, wherein approximately 25% to 35% of the total surface of the muscle portion is defined on the heel and approximately 65% to 75% of the total surface of the muscle portion is defined on the toe.