Floor dowel sleeve with integral spacing chambers

• US 10,662,642 B2
• Filed: 03/27/2019
• Issued: 05/26/2020
• Est. Priority Date: 04/03/2018
• Status: Active Grant

• Current Assignee: CCS Contractor Equipment & Supply LLC
• Original Assignee: Midwest Concrete & Masonry Supply, Inc.
• Inventors: Hansort, Marinus
• Primary Examiner(s): Herring, Brent W
• Application Number:
  US16/365,887
• Publication Number:
  US 20190301153A1
• Time in Patent Office: 426 Days
• Field of Search: 5239606, 5239605, 5239604, 5239603, 5239602, 52393, 52378, 52379, 52258, 52259, 52260, 404 58, 404 60
• CPC Class Codes: E04B 1/4114 Elements with sockets E04B1/4107 takes precedence
• CPC Class Codes: E04B 1/483 Shear dowels to be embedded in concrete
• CPC Class Codes: E04B 2005/176 with peripheral anchors or supports
• CPC Class Codes: E04B 2005/324 with peripheral anchors or supports
• CPC Class Codes: E04B 2103/02 of ceramics, concrete or other stone-like material
• CPC Class Codes: E04B 5/023 Separate connecting devices for prefabricated floor-slabs
• CPC Class Codes: E04B 5/32 Floor structures wholly cast in situ with or without form units or reinforcements
• CPC Class Codes: E04C 5/163 the reinforcements running in one single direction

Abstract

A floor dowel sleeve has a body portion with a top wall, a bottom wall, two side walls, and an end wall that together to surround an interior cavity. The interior cavity is configured to receive a dowel plate at an opening in the body portion opposite the end wall. Spacing elements are disposed at each of the two side walls and are configured to interface with opposing edges of the dowel plate to provide a space between the dowel plate and interior surfaces of the two side walls. The spacing elements each have a pair of legs that integrally protrude from the side wall into the interior cavity and interconnect to form a spacing chamber. The spacing elements are each configured to flex into the spacing chamber upon lateral horizontal movement of the dowel plate within the interior cavity.

Claims

1. A floor dowel sleeve for receiving a dowel plate that spans across a seam between concrete slabs, said floor dowel sleeve comprising:

a body portion having a top wall, a bottom wall, two side walls, and an end wall that together to surround an interior cavity that is configured to receive a dowel plate at an opening in the body portion opposite the end wall, wherein the body portion comprises an upper piece having the top wall and a lower piece having the bottom wall that attach together at respective edges that divide the side walls and the end wall along a common horizontal plane;

a plurality of spacing elements disposed at each of the two side walls and configured to interface with opposing edges of the dowel plate to provide a space between the opposing edges of the dowel plate and interior surfaces of the two side walls;

wherein the plurality of spacing elements each comprise a pair of legs that integrally protrude at an angle toward each other from the interior surface of one of the two side walls into the interior cavity and interconnect at an apex portion of the respective spacing element to form a triangular shape with the side wall and a spacing chamber between the pair of legs and the interior surface of the side wall;

wherein the plurality of spacing elements are each divided along the common horizontal plane that separates the upper and lower pieces of the body portion to have an upper portion and a lower portion that each have a respective section of the spacing chamber; and

wherein upper and lower edges of the plurality of spacing elements do not contact the corresponding top and bottom walls of the body portion to provide gaps therebetween for the upper and lower edges of the plurality of spacing elements to flex relative to the respective top and bottom walls into the spacing chamber upon lateral horizontal movement of the dowel plate within the interior cavity.

2. The floor dowel sleeve of claim 1, wherein the apex portions of the plurality of spacing elements comprises a tip having a rounded contact surface that interfaces with the dowel plate.

3. The floor dowel sleeve of claim 2, wherein the apex portions of the plurality of spacing elements are configured to contact the edges of the dowel plate.

4. The floor dowel sleeve of claim 2, wherein a lateral distance between the apex portions of the plurality of spacing elements at one of the opposing side walls and the apex portions of the plurality of spacing elements at the other one of the opposing side walls is configured to be substantially equal to a width of the dowel plate between the opposing edges.

5. The floor dowel sleeve of claim 1, wherein the upper and lower portions of the plurality of spacing elements engage along the common horizontal plane that separates the upper and lower pieces of the body portion.

6. The floor dowel sleeve of claim 1, wherein the pair of legs have a constant thickness and the spacing chamber formed by the pair of legs and the interior surface of the side wall has a triangular prism shape.

7. The floor dowel sleeve of claim 1, wherein the plurality of spacing elements each protrude laterally into the interior cavity at an equal spacing distance.

8. The floor dowel sleeve of claim 1, wherein the top and bottom pieces of the body portion configured to attach together prior to being cast in one of the concrete slabs.

9. The floor dowel sleeve of claim 8, wherein the top piece includes an upper retention element and the bottom piece includes a lower retention element that each protrude horizontally outward from the respective side walls, and wherein the upper and lower retention elements vertically align and matably engage each other to connect the top and bottom pieces.

10. A floor dowel sleeve assembly that spans between and vertically supports concrete slabs at a seam between the concrete slabs, said floor dowel sleeve assembly comprising:

a rectangular-shaped dowel plate having a first portion configure to be cast into a first concrete slab;

a rectangular-shaped sleeve having top wall, a bottom wall, two side walls, and an end wall that together surround a cavity that has an opening at an end opposing the end wall, wherein the sleeve is configured to be cast into a second concrete slab adjacent to and forming a seam with the first concrete slab;

wherein a second portion of the dowel plate is disposed in the cavity of the sleeve and interfaces with a plurality of spacing elements that protrude into the cavity from the two side walls to provide a space between the dowel plate and interior surfaces of the two side walls

wherein the sleeve comprises an upper piece having the top wall and a lower piece having the bottom wall that attach together at respective edges that divide the side walls and the end wall along a common horizontal plane;

wherein the plurality of spacing elements each comprise a pair of legs that integrally protrude at an angle toward each other from the interior surface of one of the two side walls into the interior cavity and interconnect at an apex portion of the respective spacing element to form a triangular shape with the side wall and a spacing chamber that is disposed between the pair of legs and the interior surface of the corresponding side wall;

wherein the pair of legs are operable to flex into the spacing chamber upon lateral movement of the dowel plate; and

wherein the plurality of spacing elements are each divided along the common horizontal plane that separates the upper and lower pieces of the body portion to have an upper portion and a lower portion that each have a respective section of the spacing chamber.

11. The floor dowel sleeve assembly of claim 10, wherein the apex portions of the plurality of spacing elements comprises a rounded tip that interfaces with the dowel plate.

12. The floor dowel sleeve assembly of claim 11, wherein the apex portions of the plurality of spacing elements are configured to contact planar longitudinal edges of the dowel plate.

13. The floor dowel sleeve assembly of claim 12, wherein a lateral distance between the apex portions of the plurality of spacing elements at one of the opposing side walls and the apex portions of the plurality of spacing elements at the other one of the opposing side walls is equal to a width of the dowel plate between the planar longitudinal edges of the dowel plate.

14. The floor dowel sleeve assembly of claim 11, wherein the pair of legs have a constant thickness and the spacing chamber formed by the pair of legs and the interior surface of the side wall has a triangular prism shape.

15. The floor dowel sleeve assembly of claim 11, wherein the top and bottom pieces of the rectangular-shaped sleeve are configured to attach together prior to being cast in one of the concrete slabs.

16. The floor dowel sleeve assembly of claim 11, wherein the two side walls are substantially parallel with each other and substantially perpendicular with the top wall and the bottom wall of the body portion.

17. The floor dowel sleeve assembly of claim 10, wherein the upper and lower portions of the plurality of spacing elements contact along the common horizontal plane that separates the upper and lower pieces of the body portion.

18. The floor dowel sleeve assembly of claim 10, wherein the plurality of spacing elements each protrude laterally into the interior cavity an equal spacing distance to provide the space between the dowel plate and interior surfaces of the two opposing walls an equal distance along the length of the dowel plate.