Methods and electrically-actuated apparatus for wellbore operations

• US 10,662,750 B2
• Filed: 04/01/2019
• Issued: 05/26/2020
• Est. Priority Date: 04/27/2012
• Status: Active Grant

• Current Assignee: Kobold, LLC
• Original Assignee: Kobold, LLC
• Inventors: Angman, Per, Andreychuk, Mark, Petrella, Allan
• Primary Examiner(s): Bemko, Taras P
• Application Number:
  US16/371,912
• Publication Number:
  US 20190226311A1
• Time in Patent Office: 421 Days
• Field of Search: 16625001
• CPC Class Codes: E21B 17/206 with conductors, e.g. electrical, optical
• CPC Class Codes: E21B 23/10 Tools specially adapted therefor
• CPC Class Codes: E21B 33/12 Packers; Plugs used for cementing E21B33/134, E21B33/16
• CPC Class Codes: E21B 33/1204 permanent; drillable
• CPC Class Codes: E21B 33/124 Units with longitudinally-spaced plugs for isolating the intermediate space
• CPC Class Codes: E21B 33/1285 by fluid pressure
• CPC Class Codes: E21B 33/129 with mechanical slips for hooking into the casing E21B33/122, E21B33/124 take precedence
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 34/16 Control means therefor being outside the borehole control systems for submerged well heads E21B33/0355
• CPC Class Codes: E21B 43/116 Gun or shaped-charge perforators
• CPC Class Codes: E21B 43/1185 Ignition systems
• CPC Class Codes: E21B 43/119 Details, e.g. for locating perforating place or direction
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 43/26 by forming crevices or fractures
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: E21B 47/07 Temperature
• CPC Class Codes: E21B 47/135 using light waves, e.g. infrared or ultraviolet waves
• CPC Class Codes: E21B 47/26 Storing data down-hole, e.g. in a memory or on a record carrier

Abstract

Embodiments of a bottomhole assembly (BHA) for completion of a wellbore are deployed on electrically-enabled coiled tubing (CT) and permit components of the BHA to be independently electrically actuated from surface for completion of multiple zones in a single trip using a single BHA having at least two electrically-actuated variable diameter packers. One or both of the packers may be actuated to expand or retract for opening and closing off a variety of flowpaths between the BHA and the wellbore, in new wellbores, old wellbores, cased wellbores, wellbores with sleeves and in openhole wellbores. Additional components in the BHA, which may also be electrically—actuated or powered, permit perforating, locating of the BHA in the wellbore such as using casing collar locators and microseismic monitoring in real time or in memory mode.

Claims

1. A method of deploying and positioning a bottom hole assembly (BHA) in a wellbore comprising:

deploying the BHA into the wellbore, the BHA being electrically-enabled from surface and comprising at least one packer having an electrically-actuable packer element;

electrically actuating the packer element to expand to a running diameter being less than a diameter of the wellbore;

pumping fluid through an annulus between the wellbore and the BHA, the packer element acting as a hydraulic piston for pumping the packer and the BHA downhole in the wellbore; and

electrically actuating the packer element to expand to a sealing diameter for sealing the annulus.

2. The method of claim 1 wherein the step of deploying the BHA, when encountering debris in the wellbore, further comprises:

electrically actuating the packer element to reduce to a minimum diameter less than the running diameter, to permit the debris to pass the at least one packer and BHA.

3. The method of claim 1 further comprising:

electrically-enabling the BHA from surface using one or more of wireline or multi-conductor cables.

4. The method of claim 1 wherein, after electrically actuating the packer element to expand to the sealing diameter for sealing the annulus, the method further comprises:

electrically actuating the packer element to reduce from the sealing diameter to the running diameter for relocating the BHA in the wellbore or tripping the BHA out of the wellbore.

5. The method of claim 4 wherein the BHA further comprises electrically connected pressure sensors above and below the at least one packer;

and, after the step of electrically actuating the packer element to reduce from the sealing diameter to the running diameter for relocating the BHA in the wellbore or tripping the BHA out of the wellbore, the method further comprising;

monitoring the pressure data from the one or more pressure sensors at surface for determining when the pressure above the at least one packer and the pressure below the at least one packer are equalized prior to relocating or tripping the BHA.

6. The method of claim 1 wherein the wellbore is cased and has a plurality of spaced apart, ported sleeve subs incorporated therein, sleeves in the ported sleeve subs being actuable between a closed position for blocking one or more ports through the casing and an open position for opening the one or more ports for treating the formation therethrough, the method, prior to electrically actuating the packer element to expand to the sealing diameter for sealing the annulus, further comprising the steps of:

engaging the sleeve at the zone of interest with the BHA and actuating the BHA to move the sleeve to the open position;

positioning the at least one packer below the sleeve in the open position;

electrically actuating the packer element to expand to the sealing diameter for sealing the annulus therebelow;

pumping a treatment fluid through the annulus for delivery to the open ports and into the zone of interest;

stopping the pumping of the treatment fluid;

equalizing pressure across the at least one packer;

electrically actuating the packer element from the sealing diameter to the running diameter; and

without removing the BHA from the wellbore,

relocating the BHA in the wellbore; and

repeating the steps for at least another zone of interest.

7. The method of claim 6, after at least the step of pumping the treatment fluid to the open ports, further comprises:

engaging the sleeve with the BHA and actuating the BHA to move the sleeve to the closed position.

8. The method of claim 7 wherein the engaging the sleeve at the zone of interest with the BHA and actuating the BHA to move the sleeve to the closed position comprises:

actuating a shifting tool in the BHA to engage and close the sleeve.

9. The method of claim 6 wherein the engaging the sleeve at the zone of interest with the BHA and actuating the BHA to move the sleeve to the open position comprises:

actuating a shifting tool in the BHA to engage and open the sleeve.

10. The method of claim 1, wherein the BHA further comprises one or more 3-component sensors, the method comprising:

monitoring microseismic events in the wellbore and outside the wellbore using the one or more 3-component sensors for collecting microseismic data from x, y and z.

11. The method of claim 10 wherein the one or more 3-component sensors are two or more 3-component sensors, electrically-enabled from surface, the method comprising:

transmitting the x, y and z data from the two or more 3-component sensors to surface, in real time.

12. The method of claim 11 further comprising:

electrically-enabling the two or more 3-component sensors from surface using one or more of wireline or multi-conductor cables.

13. The method of claim 10, wherein the one or more 3-component sensors are two or more 3-component sensors comprising storage memory and a battery, the method further comprising:

storing the x, y and z data from the two or more 3-component sensors in the storage memory; and

retrieving the storage memory to surface with the BHA.

14. The method of claim 1 wherein the wellbore is cased and the BHA further comprises an electrically-actuated perforating gun downhole of the at least one packer, the perforating gun having a plurality of perforating segments electrically connected to a firing panel at surface for perforating the casing, the method, prior to electrically actuating the at least one packer to expand to a sealing diameter for sealing the annulus, further comprising:

electrically actuating, from the firing panel, a select one or more of the perforating segments.

15. The method of claim 1 wherein the wellbore is cased and the BHA further comprises a casing collar locator for positioning the BHA in the wellbore, further comprising:

engaging the casing collar locator with a casing collar adjacent a zone of interest for positioning the BHA.

16. The method of claim 15 wherein the casing collar locator is electrically enabled from surface, the step of positioning the BHA further comprises:

electrically sensing the casing collar or perforations in the wellbore at the zone of interest with the casing collar locator for positioning the BHA.

17. The method of claim 16 further comprising:

electrically-enabling the casing collar locator from surface using one or more of wireline or multi-conductor cables.