Recapture of wasted energy in system

• US 10,662,985 B1
• Filed: 12/18/2018
• Issued: 05/26/2020
• Est. Priority Date: 12/18/2018
• Status: Active Grant

• Current Assignee: Daniel J. Kerpan
• Original Assignee: Daniel J. Kerpan
• Inventors: Kerpan, Daniel J.
• Primary Examiner(s): Leslie, Michael
• Assistant Examiner(s): Nguyen, Dustin T
• Application Number:
  US16/224,551
• Publication Number:
  US 20200191176A1
• Time in Patent Office: 525 Days
• CPC Class Codes: B60S 3/06 with rotary bodies contacting the vehicle hand-held B60S3/048
• CPC Class Codes: F15B 21/14 Energy-recuperation means
• CPC Class Codes: F15B 2211/205 Systems with pumps
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F15B 2211/88 Control measures for saving energy

Abstract

A car wash system including a hydraulic pump, the pump being overcapacity for the rotating cleaning elements to which it is connected. An output from the hydraulic pump is connected to a hydraulic motor, which is, in turn, connected to a generator. The generator is connected to a service panel. Thus, some of the spare capacity of the hydraulic pump may be used to generate electricity which may be returned to the grid, reducing operating costs of the automated car wash.

Claims

1. A car wash system configured to reclaim excess gallons per minute (GPM) capacity of a hydraulic pump of the car wash system, the car wash system including one or more car wash rotating cleaning elements for washing an exterior surface of a car, the car wash system comprising:

the hydraulic pump having a GPM capacity greater than a GPM requirement of the one or more car wash rotating cleaning elements at maximum load, wherein the GPM requirement is defined as flow in gallons per minute required to operate the one or more car wash rotating cleaning elements at maximum load, the difference between the GPM capacity and the GPM requirement defining the excess GPM capacity;

the one or more car wash rotating cleaning elements wherein the hydraulic pump is fluidly connected to the one or more car wash rotating cleaning elements;

a first hydraulic motor wherein the hydraulic pump is fluidly connected to the first hydraulic motor, the first hydraulic motor operated by the excess GPM capacity of the hydraulic pump;

a first electrical generator wherein the first hydraulic motor is drivingly connected to the first electrical generator and the first electrical generator is operative to generate electricity for transferring to an electric grid or a rechargeable battery;

a second hydraulic motor wherein the hydraulic pump is fluidly connected to the second hydraulic motor and the second hydraulic motor is systemically connected to a first car wash rotating cleaning element;

a second electrical generator wherein the second hydraulic motor is drivingly connected to the second electrical generator;

at least one valve which selectively routes hydraulic fluid from the hydraulic pump to the second hydraulic motor during an entire first car wash cycle;

wherein the car wash system is configured to perform the first car wash cycle, and a second car wash cycle, in the first car wash cycle, the car wash system performs some of a plurality of cleaning applications, and in the second car wash cycle, the car wash system performs the cleaning applications of the first car wash cycle, and one or more additional cleaning applications of the plurality of cleaning applications; and

wherein the one or more car wash rotating cleaning elements for washing the exterior surface of the car includes the first car wash rotating cleaning element, and a second car wash rotating cleaning element.

2. A car wash system configured to reclaim excess gallons per minute (GPM) capacity of a hydraulic pump of the car wash system, the car wash system including one or more car wash rotating cleaning elements for washing an exterior surface of a car, the car wash system comprising:

the hydraulic pump having a GPM capacity greater than a GPM requirement of the one or more car wash rotating cleaning elements at maximum load, wherein the GPM requirement is defined as flow in gallons per minute required to operate the one or more car wash rotating cleaning elements at maximum load, the difference between the GPM capacity and the GPM requirement defining the excess GPM capacity;

the one or more car wash rotating cleaning elements wherein the hydraulic pump is fluidly connected to the one or more car wash rotating cleaning elements;

a first hydraulic motor wherein the hydraulic pump is fluidly connected to the first hydraulic motor, the first hydraulic motor operated by the excess GPM capacity of the hydraulic pump;

a first electrical generator wherein the first hydraulic motor is drivingly connected to the first electrical generator and the first electrical generator is operative to generate electricity for transferring to an electric grid or a rechargeable battery;

a second hydraulic motor wherein the hydraulic pump is fluidly connected to the second hydraulic motor and the second hydraulic motor is systemically connected to a first car wash rotating cleaning element;

a second electrical generator wherein the second hydraulic motor is drivingly connected to the second electrical generator;

at least one valve which selectively routes hydraulic fluid from the hydraulic pump to the second hydraulic motor when the first car wash rotating cleaning element is not being used during operation of the car wash system;

wherein the car wash system is configured to perform a first car wash cycle, and a second car wash cycle, in the first car wash cycle, the car wash system performs some of a plurality of cleaning applications, and in the second car wash cycle, the car wash system performs the cleaning applications of the first car wash cycle, and one or more additional cleaning applications of the plurality of cleaning applications; and

wherein the one or more car wash rotating cleaning elements for washing the exterior surface of the car includes the first car wash rotating cleaning element, and a second car wash rotating cleaning element.

3. A car wash system configured to reclaim excess gallons per minute (GPM) capacity of a hydraulic pump of the car wash system, the car wash system including one or more car wash rotating cleaning elements for washing an exterior surface of a car, the car wash system comprising:

the hydraulic pump having a GPM capacity greater than a GPM requirement of the one or more car wash rotating cleaning elements at maximum load, wherein the GPM requirement is defined as flow in gallons per minute required to operate the one or more car wash rotating cleaning elements at maximum load, the difference between the GPM capacity and the GPM requirement defining the excess GPM capacity;

the one or more car wash rotating cleaning elements wherein the hydraulic pump is fluidly connected to the one or more car wash rotating cleaning elements;

a first hydraulic motor wherein the hydraulic pump is fluidly connected to the first hydraulic motor, the first hydraulic motor operated by the excess GPM capacity of the hydraulic pump;

a first electrical generator wherein the first hydraulic motor is drivingly connected to the first electrical generator and the first electrical generator is operative to generate electricity for transferring to an electric grid or a rechargeable battery;

a second hydraulic motor wherein the hydraulic pump is fluidly connected to the second hydraulic motor and the second hydraulic motor is systemically connected to a first car wash rotating cleaning element;

a second electrical generator wherein the second hydraulic motor is drivingly connected to the second electrical generator;

at least one first valve which selectively routes hydraulic fluid from the hydraulic pump to the second hydraulic motor during an entire second car wash cycle when the first car wash rotating cleaning element is not used during operation of the car wash system;

a third hydraulic motor wherein the hydraulic pump is fluidly connected to the third hydraulic motor and the third hydraulic motor is systemically connected to a second car wash rotating cleaning element;

a third electrical generator wherein the third hydraulic motor is drivingly connected to the third electrical generator;

at least one second valve which selectively routes hydraulic fluid from the hydraulic pump to the third hydraulic motor during the second car wash cycle when the second car wash rotating cleaning element is not being used during operation of the car wash system;

wherein the car wash is configured to perform a first car wash cycle, and the second car wash cycle, in the first car wash cycle, the car wash system performs some of a plurality of cleaning applications, and in the second car wash cycle, the car wash system performs the cleaning applications of the first car wash cycle, and one or more additional cleaning applications of the plurality of cleaning applications; and

wherein the one or more car wash rotating cleaning elements for washing the exterior surface of the car includes the first car wash rotating cleaning element, and the second car wash rotating cleaning element.

4. A car wash system configured to reclaim excess gallons per minute (GPM) capacity of a hydraulic pump of the car wash system, the car wash system including one or more car wash rotating cleaning elements for washing an exterior surface of a car during one of a plurality of cleaning applications of a car wash cycle, the one or more car wash rotating cleaning elements including a first car wash rotating cleaning element, the car wash system comprising:

the hydraulic pump wherein the hydraulic pump is fluidly connected to the one or more car wash rotating cleaning elements, the hydraulic pump having a hydraulic fluid GPM capacity greater than a GPM requirement of the one or more car wash rotating cleaning elements at maximum load, wherein the GPM requirement is defined as flow in gallons per minute required to operate the one or more car wash rotating cleaning elements at maximum load, the difference between the GPM capacity and the GPM requirement defining the excess GPM capacity;

a first hydraulic motor wherein the hydraulic pump is fluidly connected to the first hydraulic motor, the first hydraulic motor operated by the excess GPM capacity of the hydraulic pump;

a first electrical generator wherein the first hydraulic motor is drivingly connected to the first electrical generator;

a second hydraulic motor wherein the hydraulic pump is fluidly connected to the second hydraulic motor and the second hydraulic motor is systemically connected to the first car wash rotating cleaning element;

a second electrical generator wherein the second hydraulic motor is drivingly connected to the second electrical generator;

at least one first valve which selectively routes hydraulic fluid from the hydraulic pump to the second hydraulic motor during the car wash cycle; and

wiring which connects the first electrical generator and second electrical generator to a service panel or a rechargeable battery.

5. The car wash system of claim 4, the car wash system further comprising:

a second car wash rotating cleaning element of the one or more car wash rotating cleaning elements;

a third hydraulic motor wherein the hydraulic pump is fluidly connected to the third hydraulic motor and the third hydraulic motor is systemically connected to the second car wash rotating cleaning element;

a third electrical generator wherein the third hydraulic motor is drivingly connected to the third electrical generator;

at least one second valve which selectively routes, during the wash cycle, hydraulic fluid from the hydraulic pump to the third hydraulic motor when the second car wash rotating cleaning element is not being used during the wash cycle.

6. The car wash system of claim 4, further comprising:

a third or additional hydraulic motors, each hydraulic motor fluidly connected to the hydraulic pump and systemically connected to one of the one or more car wash rotating cleaning elements;

an electrical generator wherein each of the third or additional hydraulic motors is drivingly connected to the electrical generator;

a valve which selectively routes hydraulic fluid from the hydraulic pump to one of the third or additional hydraulic motors corresponding to the one of the plurality of car wash rotating cleaning elements not being used during operation of the car wash system.

7. A car wash system configured to reclaim excess gallons per minute (GPM) capacity of a hydraulic pump of the car wash system, the car wash system having a plurality of car wash rotating cleaning elements for washing an exterior surface of a car, the plurality of car wash rotating cleaning elements defining a GPM requirement of the plurality of car wash rotating cleaning elements at maximum load, wherein the GPM requirement is defined as flow in gallons per minute required to operate the plurality of car wash rotating cleaning elements at maximum load, the excess GPM capacity of the hydraulic pump defined as a difference between the hydraulic pump capacity and the GPM requirement of the plurality of car wash rotating cleaning elements at maximum load, the system comprising:

the hydraulic pump fluidly connected to the plurality of car wash rotating cleaning elements;

a first hydraulic motor wherein the hydraulic pump is fluidly connected to the first hydraulic motor and the first hydraulic motor is systemically connected to a first car wash rotating cleaning element of the plurality of car wash rotating cleaning elements;

a first electrical generator wherein the first hydraulic motor is drivingly connected to the first electrical generator;

a first valve which selectively routes hydraulic fluid from the hydraulic pump to the first hydraulic motor when the first car wash rotating cleaning element is not being used during operation of the car wash system;

wiring which connects the first electrical generator to a service panel or a rechargeable battery;

a second hydraulic motor wherein the hydraulic pump is fluidly connected to the second hydraulic motor and the second hydraulic motor is systemically connected to a second car wash rotating cleaning elements;

a second electrical generator wherein the second hydraulic motor is drivingly connected to the second electrical generator;

a second valve which selectively routes hydraulic fluid from the hydraulic pump to the second hydraulic motor when the second car wash rotating cleaning element is not being used during operation of the car wash system; and

wiring which connects the second electrical generator to the service panel or the rechargeable battery.

8. A car wash system configured to reclaim excess gallons per minute (GPM) capacity of a hydraulic pump of the car wash system, the car wash system having a plurality of car wash rotating cleaning elements for washing an exterior surface of a car, the plurality of car wash rotating cleaning elements defining a GPM requirement of the plurality of car wash rotating cleaning elements at maximum load, wherein the GPM requirement is defined as flow in gallons per minute required to operate the plurality of car wash rotating cleaning elements at maximum load, the excess GPM capacity of the hydraulic pump defined as a difference between the hydraulic pump capacity and the GPM requirement of the plurality of car wash rotating cleaning elements at maximum load, the system comprising:

a hydraulic pump fluidly connected to the plurality of car wash rotating cleaning elements;

a plurality of hydraulic motors wherein each hydraulic motor is fluidly connected to the hydraulic pump and each hydraulic motor is systemically connected to one of the plurality of car wash rotating cleaning elements;

a plurality of electrical generators, one hydraulic motor drivingly connected to each of the plurality of electrical generators; and

a plurality of valves, each valve fluidly connected to one of the hydraulic motors and operative to selectively route hydraulic fluid from the hydraulic pump to each hydraulic motor of the plurality of hydraulic motors which is not being used to drive one of the plurality of car wash rotating cleaning elements during use of the car wash system.