Battery state of charge tracking, equivalent circuit selection and benchmarking

• US 10,664,562 B2
• Filed: 02/20/2014
• Issued: 05/26/2020
• Est. Priority Date: 02/24/2013
• Status: Active Grant

• Current Assignee: Semiconductor Components Industries LLC (ON Semiconductor Corporation), University of Connecticut (State of Connecticut)
• Original Assignee: Fairchild Semiconductor Corporation and University of Connecticut
• Inventors: Balasingam, Balakumar, French, Brian, Bar-Shalom, Yaakov, Pattipati, Bharath, Pattipati, Krishna, Meacham, James, Williams, Travis, Avvari, Gopi Vinod, Hwang, Tai-Sik
• Primary Examiner(s): Cook, Brian S
• Assistant Examiner(s): Khan, Iftekhar
• Application Number:
  US14/185,835
• Publication Number:
  US 20140244225A1
• Time in Patent Office: 2,287 Days
• Field of Search: 703 1
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G06F 30/367 Design verification, e.g. using simulation, simulation program with integrated circuit emphasis [SPICE], direct methods or relaxation methods

Abstract

A method includes calculating a first estimated state of charge (SOC) of a battery at a first time, receiving a voltage value representing a measured voltage across the battery at a second time, calculating a filter gain at the second time, and calculating a second estimated SOC of the battery at the second time based on the first estimated SOC, the voltage value, and the filter gain. Another method includes storing, in a memory, a library of equivalent circuit models representing a battery, determining an operational mode of a battery based on a load associated with the battery, selecting one of the equivalent circuit models based on the determined operational mode, and calculating a state of charge of charge (SOC) of the battery using the selected equivalent circuit model.

Claims

1. A method of improving calculation efficiency for a battery fuel gauge, the method comprising:

storing, by controlling circuitry of the battery fuel gauge in a memory of the battery fuel gauge, a library of equivalent circuit models representing a battery;

determining a first operational mode of the battery based on a voltage across the battery at a first time;

determining a second operational mode of the battery based on the voltage at a second time;

defining, by the controlling circuitry, a first equivalent circuit model of the library of equivalent circuit models based on the first operational mode;

defining a second equivalent circuit model of the library of equivalent circuit models based on the second operational mode; and

calculating a state of charge of charge (SOC) of the battery using the first equivalent circuit model and the SOC using the second equivalent circuit model,

the determining the first operational mode of the battery including determining an operational mode identifier, and

the defining the first equivalent circuit model based on the first operational mode including searching the library of equivalent circuit models using the operational mode identifier.

2. The method of claim 1, wherein the first operational mode is based on a high voltage load drawing variable current, the first operational mode includes a corresponding equivalent circuit model including a first resistance-current (RC) circuit and a second RC circuit.

3. The method of claim 1, wherein

the first operational mode is based on a variable voltage load,

the first operational mode includes a corresponding equivalent circuit model including a resistance-current (RC) circuit.

4. The method of claim 1, wherein

the first operational mode is based on a variable voltage load,

the first operational mode includes a corresponding equivalent circuit model including a resistor and a bias component.

5. The method of claim 1, wherein

the first operational mode is based on a low voltage load,

the first operational mode includes a corresponding equivalent circuit including a resistor.

6. The method of claim 1, wherein

at least one of the equivalent circuit models includes a hysteresis component, and

the hysteresis component is modeled as a open circuit voltage (OCV) calculation error.

7. The method of claim 1, further comprising:

measuring a terminal voltage of an equivalent battery during a discharge of the equivalent battery;

determining a linear equation based on the measured terminal voltage; and

calculating at least one parameter using a weighted least squared algorithm based on the linear equation, the calculating of the SOC of the battery is based on the at least one parameter.

8. The method of claim 1, further comprising:

benchmarking the SOC based on at least one of a coulomb counting error metric, an OCV-SOC error metric and a predicted time-to-voltage (TTV) error metric.

9. A system configured to improve calculation efficiency for a battery fuel gauge, the system comprising:

a data store of the battery fuel gauge configured to store a library of equivalent circuit models representing a battery;

a model selection module of the battery fuel gauge configured to produce a first equivalent circuit model based on a first operational mode of the battery and a second equivalent circuit model based on a second operational mode of the battery,

the first operational mode being determined based on a voltage across the battery at a first time, the second operational mode being determined based on the voltage across the battery at a second time; and

a filter module of the battery fuel gauge configured to calculate an estimated state of charge (SOC) of the battery based on the first equivalent circuit model and the SOC using the second equivalent circuit model,

wherein, in the first operational mode of the battery, the battery receives a variable current and, in the second operational mode of the battery, the battery receives a constant current.

10. The system of claim 9, further comprising:

an operational mode module configured to determine at least the first operational mode of the battery based on at least one of a current associated with the battery and a voltage associated with the battery.

11. The system of claim 9, wherein

the first operational mode is based on a high voltage load drawing variable current,

the first operational mode includes a corresponding equivalent circuit model including a first resistance-current (RC) circuit and a second RC circuit.

12. The system of claim 9, wherein

the first operational mode is based on a variable voltage load, the first operational mode includes a corresponding equivalent circuit model including a resistance-current (RC) circuit.

13. The system of claim 9, wherein

the first operational mode is based on a variable voltage load,

the first operational mode includes a corresponding equivalent circuit model including a resistor and a bias component.

14. The system of claim 9, wherein

the first operational mode is based on a low voltage load,

the first operational mode includes a corresponding equivalent circuit including a resistor.

15. The system of claim 9, wherein

at least one of the equivalent circuit models includes a hysteresis component, and

the hysteresis component is modeled as an open circuit voltage (OCV) calculation error.

16. The system of claim 9, further comprising:

a model estimation module configured to calculate at least one voltage drop model parameter based on the selected equivalent model representing the battery, wherein the estimated SOC is calculated based on the at least one voltage drop model parameter.

17. The system of claim 9, further comprising a display configured to display the estimated SOC.

22. The system of claim 9, wherein the battery fuel gauge is included in a battery management system, the battery management system being configured to disconnect a load on the battery based on the calculated estimated SOC.

18. A non-transitory computer readable medium including code segments for improving calculation efficiency for a battery fuel gauge that, when executed by a processor of the battery fuel gauge, cause the processor to:

produce a first equivalent circuit model and a second equivalent circuit model from a library of equivalent circuit models stored in a memory of the battery fuel gauge, the first equivalent circuit model representing a battery based on a first operational mode of the battery and the second equivalent model representing the battery based on a second operational mode of the battery,

the first operational mode being determined based on a voltage across the battery at a first time and the second operational mode being determined based on the voltage across the battery at a second time; and

calculate a state of charge of charge (SOC) of the battery using the first equivalent circuit model and the SOC of the battery using the second equivalent circuit model,

the producing the first equivalent model includes searching the library of equivalent circuit models using an operational mode name.

19. The computer readable medium of claim 18, further including code segments that cause the processor to:

calculate at least one voltage drop model parameter based on the first equivalent model, wherein the SOC is calculated based on the at least one voltage drop model parameter.

20. The computer readable medium of claim 18, wherein at least one of the equivalent circuit models includes a hysteresis component, the code segments further cause the processor to:

calculate at least one voltage drop model parameter based on the first equivalent model; and

vary the at least one voltage drop model parameter to reduce an open circuit voltage (OCV) error indicating hysteresis.

21. A method of improving calculation efficiency for a battery fuel gauge, the method comprising:

storing, in a memory of the battery fuel gauge, a library of equivalent circuit models representing a battery;

determining an operational mode of the battery based on a load associated with the battery;

selecting one of the equivalent circuit models based on the determined operational mode; and

calculating a state of charge of charge (SOC) of the battery using the selected equivalent circuit model,

the determining the operational mode of the battery including determining an operational mode identification number, and

the selecting one of the equivalent circuit models based on the determined operational mode including searching the library of equivalent circuit models using the operational mode identification number.