Gate cut with integrated etch stop layer
First Claim
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1. An electrical device comprising:
- a first active region having a first gate structure;
a second active region having a second gate structure, wherein the first and second gate structures are aligned to one another and separated by a gate cut trench;
a first portion of a conformal dielectric layer on at least sidewall surfaces of the gate cut trench;
a dielectric fill filling a lower portion of the gate cut trench; and
a power rail in an upper portion of the gate cut trench, wherein a second portion of the conformal dielectric layer separates the dielectric fill from the power rail in which the first and second portions of the conformal dielectric layer are comprised of hafnium oxide.
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Abstract
A method of forming a power rail to semiconductor devices comprising removing a portion of the gate structure forming a gate cut trench separating a first active region of fin structures from a second active region of fin structures. A conformal etch stop layer is formed in the gate cut trench. A fill material is formed on the conformal etch stop layer filling at least a portion of the gate cut trench. The fill material has a composition that is etched selectively to the conformal etch stop layer. A power rail is formed in the gate cut trench. The conformal etch stop layer obstructs lateral etching during forming the power rail to substantially eliminate power rail to gate structure shorting.
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Citations
17 Claims
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1. An electrical device comprising:
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a first active region having a first gate structure; a second active region having a second gate structure, wherein the first and second gate structures are aligned to one another and separated by a gate cut trench; a first portion of a conformal dielectric layer on at least sidewall surfaces of the gate cut trench; a dielectric fill filling a lower portion of the gate cut trench; and a power rail in an upper portion of the gate cut trench, wherein a second portion of the conformal dielectric layer separates the dielectric fill from the power rail in which the first and second portions of the conformal dielectric layer are comprised of hafnium oxide. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. An electrical device comprising:
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a first active region having a first gate structure; a second active region having a second gate structure, wherein the first and second gate structures are aligned to one another and separated by a gate cut trench; a first portion of a etch stop dielectric layer on at least sidewall surfaces of the gate cut trench; and a power rail in the gate cut trench, wherein a second portion of the conformal dielectric layer separates the dielectric fill from the power rail in which the first and second portions of the conformal dielectric layer are comprised of hafnium oxide. - View Dependent Claims (9, 10, 11, 12, 13, 14)
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15. An electrical device comprising:
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a first active region having a first gate structure; a second active region having a second gate structure, wherein the first and second gate structures are aligned to one another and separated by a gate cut trench, the gate cut trench is overlying an isolation region; a first portion of a etch stop dielectric layer on at least sidewall surfaces of the gate cut trench; and a power rail in the gate cut trench, wherein a second portion of the conformal dielectric layer separates the dielectric fill from the power rail in which the first and second portions of the conformal dielectric layer are comprised of hafnium oxide. - View Dependent Claims (16, 17)
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Specification